Health & Safety
PRAB conveyors minimize safety risks by decreasing forklift traffic and scrap contact with operators.
Low Maintenance
PRAB conveyors have the industry’s leading reputation as being dependable low-maintenance equipment with long service lives.
Heavy-Duty
PRAB conveyors are built tough to withstand the harsh conditions and materials moved in the metalworking industry.
Value
PRAB conveyors reduce downtime by automating the scrap transfer process- maximizing machine operator production time.

Hinged steel belt conveyors move sharp, bushy, wet, or dry metal scrap and chips from the machine to the hopper, shift after shift.

Health & Safety: Fewer forklift trips and less hand contact with sharp scrap.

Low Maintenance: Known for dependable service and a long lifespan with minimal upkeep.

Heavy-Duty: Built for the sharp, heavy, hot scrap metalworking products.

Value: Scrap moves on its own, so operators stay on production.

Heavy-Duty Hinged Steel Belt Conveyors

What is a steel belt conveyor?

A steel belt conveyor, also called a hinged steel belt conveyor, hinged belt conveyor, or metal belt conveyor, uses linked steel pans that ride on heavy side chains. It carries metal scrap from the machine to a hopper, bin, or processing system. It can run flat, climb an incline, or do both. It works as a chip conveyor on CNC machines and as a scrap conveyor under stamping presses. It handles sharp, heavy, bushy, wet, or dry scrap that would tear up a rubber belt.

A PRAB steel belt conveyor moves scrap away from your machines so your operators can keep making parts. It is the most versatile metal scrap conveyor we build. It handles the hard stuff. Sharp stampings, bushy turnings, die scrap, and heavy chunks all ride the same belt, wet or dry.

These conveyors are built to last. One PRAB unit, known as Old Faithful, ran for 48 years before it retired.

Why plants choose PRAB steel belt conveyors

  • Less downtime. Heavy steel side frames, wear bars, and tracks keep the belt running straight, so it jams less and needs less service.
  • Fewer forklift trips. Scrap moves on its own. That cuts forklift traffic and keeps hands away from sharp metal.
  • Less coolant lost. Perforated and mesh belts let fluid drain off the scrap before it reaches the bin.
  • A fit for your floor. Choose a straight, L-style, or Z-style layout. We build from proven PRAB platforms and set each unit up with your engineers.

Where they work

Machining, die casting, stamping, forging, laser cutting, and finished parts handling.

Steel belt chip conveyors for machining

On CNC machines and transfer lines, a steel belt chip conveyor pulls chips and turnings out of the machine and lifts them into a hopper. Bushy, stringy turnings that tangle in other conveyors ride flat on a hinged belt. Perforated belts let coolant drain back to the sump instead of leaving with the chips.

Stamping scrap and slug conveyors

Under a stamping press, a steel belt conveyor catches slugs, skeleton, and trim scrap as it falls and carries it out from under the press. Impact plates protect the belt from heavy drops. For thin, oily stamping scrap that clings to belts, a pivot belt conveyor is often the better fit.

Read more: critical design elements for under-press steel belt conveyors.

Built and serviced in the USA and Europe

PRAB builds and services steel belt conveyors in Kalamazoo, Michigan, for North American plants. Our team in Opole, Poland, builds and services them for customers in Europe and beyond.

Steel Belt vs. Other Metal Scrap Conveyors

The right conveyor depends on your scrap. Here is where a steel belt fits and when another type works better.

Conveyor type Best for
Steel belt conveyor Mixed, sharp, heavy, hot, or abrasive scrap, wet or dry. Flat runs and inclines.
Drag chain conveyor Highly abrasive material like cast iron. Enclosed designs help control dust.
Magnetic conveyor Ferrous chips and fines, moved without carryover. Will not hold aluminum or other non-ferrous scrap.
Oscillating conveyor Gentle horizontal transfer of chips and scrap, often machine-side or in a pit.
Pivot belt conveyor Thin, oily, or sticky stamping scrap that clings to standard belts.

Not sure which fits? Try the Find Your Conveyor tool, or send us a sample for free materials testing.

Specifications

Spec Choices
Belt pitch 2.5″, 4″, 6″, or 9″
Layout Straight, L-style, or Z-style
End shape Round, square, or open
Belt surface Smooth, dimpled, or perforated
Drive position Above, below, or on the side
Frame Open or closed

Every PRAB hinged steel belt conveyor is built on a heavy-duty side chain and die-formed steel belt, so it keeps running with little upkeep.

  • Longer chain life. Replaceable bushings in the side chain mean you swap worn bushings, not the whole chain.
  • Small scrap stays on the belt. Interlocking side wings keep small pieces from slipping off the edges.
  • Less maintenance. Precision die-formed hinged sections keep upkeep low.
  • Stays on track. Heavy-duty side frames keep the belt running straight under heavy loads.
  • Sized to your scrap. Belt pitches from 2-1/2″ to 9″.
  • Fits your line. Three end configurations, set up from proven PRAB platforms to match your application.
  • Wear and impact: impact plates, impact bars, replaceable chain bushings, track and wear bars
  • Scrap flow: pusher flights, interlocking side wings for small pieces, custom skirts, chutes, and hoppers
  • Lubrication: chain oilers and auto lube systems
  • Controls: variable speed drive with overload protection, integrated control panels
  • Mounting: casters, special supports, and low-profile side sections for tight height limits

Belt type Best for
Hinged steel belt The standard choice for most scrap. Comes smooth, dimpled, or perforated.
Beaded apron pan High heat and heavy wear.
Pivot belt (PRAB exclusive) Thin chips and sticky scrap that would ride back around on other belts.
Combination belt The grip of a rubber belt with the strength of a steel belt.
Mesh belt Cooling hot parts and letting coolant flow through.
Bucket belt Z-pan Free-flowing material up a steep incline.
Steel Belt Conveyors 3 Belt Types | Prab.com

Z-Style Conveyors

Picks up scrap low, climbs, then runs flat again to release at a set height. Good for large containers and overhead layouts.

Z-Style Conveyor Diagram

Z-Style Conveyors

  • Utilize plant space
  • Different elevation of discharging point
  • Filling of larger containers
  • Used in overhead layouts

L-Style Conveyor Diagram

L-Style Conveyors

A low flat section, then a climb. A low-cost way to feed smaller containers.

Straight Style Conveyor Diagram

Straight Style Conveyors

A single flat or inclined run.

Scrap collects in the low flat section of the conveyor. The belt then lifts it and releases it at the height you choose. Impact plates protect the belt from heavy drops. Chain oilers keep the chain and rollers moving freely.

A beaded pan steel belt conveyor built for high heat and heavy wear.

A beaded pan steel belt conveyor built for high heat and heavy wear.

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PRAB Copper Chips – Steel Belt Conveyor

PRAB’s steel belt conveyor transports copper chips to downstream processing equipment.

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PRAB Steel Chips – Steel Belt Conveyor

PRAB’s steel belt conveyor transports steel chips to downstream processing equipment.

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Scrap collects in the low flat section of the conveyor. The belt then lifts it and releases it at the height you choose. Impact plates protect the belt from heavy drops. Chain oilers keep the chain and rollers moving freely.

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Product Brochures
Product Brochure: Steel Belt Conveyor
Product Brochure: Beaded Pan Conveyor

Application Review
Application Review: A Die Cast Company Improves Melting Process and Cuts Operating Expenses
Application Review: Automotive Powertrain Manufacturer Sees Results BEFORE Installation of PRAB Wringer and Conveyor Through PRAB’s ‘Prove It Before You Use It’ Approach
Application Review: Full-Service Recycler Increases Profits with Orbital Load-Out System
Application Review: Mobile Conveyor Helps a High-Volume Stamping Operation Improve Production and Increase Safety

Case Studies
Case Study: Aerospace Components Manufacturer Turns Its Waste Stream into a Revenue Stream
Case Study: Cashing in Your Chips
Case Study: C&A Tool Increases Profitability, Maintains Clean Facility With Chip Processing System
Case Study: Martin-Baker Turns Scrap Metal and Fluid into Revenue Stream
Case Study: Metal Stamping Company Implements Successful Expansion Project in Partnership with PRAB Conveyors
Case Study: Metalworking Company Finds Increased Asset Utilization by Focusing on Scrap Management

Technical Brief
Technical Brief: Critical Design Elements for Maximizing the Life of Under Press Steel Belt Conveyors

White Paper
White Paper: Avoiding Accidents, Injuries & Illnesses In Metalworking Operations
White Paper: Reallocating Labor in the Metalworking Industry

Other Downloadable Content
Conveyor Solutions
Die Cast Scrap Conveyor Systems
Stamping Scrap Conveyors & Systems
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
Conveyor Performance White Paper

To discuss your custom application

Top Content

Case Study: Cashing in Your Chips

The Challenge Kalamazoo, Mich., February, 2015 – Featured in Modern Machine Shop Magazine. The more chips a company cuts, the better. But once the output reaches a certain volume, it may be time to look beyond traditional disposal methods toward more efficient systems.   New chip processing equipment, linked with coolant filtration systems, can raise the value of […]

April 27, 2018
Case Study: C&A Tool Increases Profitability, Maintains Clean Facility With Chip Processing System

CHALLENGE A machining supplier needs an automated chip processing system and Coolant recycling for metal turning and chip management, while simultaneously capturing expensive cutting fluids for reuse. CUSTOMER C&A Tool Engineering, Inc. www.catool.com INDUSTRY Machining PRODUCT Diagonal-Shaft Wringer Steel Belt Conveyor Screw Conveyor Tramp Metal Separator Vertical Axis Crushers C&A Tool Engineering, Inc. is a premier international supplier […]

April 27, 2018
Case Study: Martin-Baker Turns Metal Scrap and Fluid into Revenue Stream

CHALLENGE Aerospace manufacturer needs a chip and fluid processing system to keep up with its machining demands by reducing the volume of metal turnings and to recover expensive cutting fluids for reuse. The goal was to transform their metal scrap and fluid into a viable source of revenue. CUSTOMER Martin-Baker INDUSTRY Aerospace PRODUCTS Dualpak™ Briquetter, Steel Belt […]

April 27, 2018

A metal scrap conveyor is a system used in manufacturing to transport metal chips, turnings, swarf, and other waste for recycling or disposal. Common types include steel belt, oscillating, drag chain, magnetic, pneumatic, and specialty conveyors; each is chosen based on scrap size, abrasiveness, coolant content, or temperature. These systems improve efficiency, safety, and the value of metal scrap while preventing downtime.

Metal Scrap Conveyor Types and Applications:

  • Steel Belt Conveyors: Heavy-duty, designed for wet or abrasive scrap such as stamping, machining, and die-casting operations.
  • Oscillating Conveyors: Reliable for hot, wet turnings with minimal maintenance, proven to achieve over 98% uptime in stamping operations.
  • Drag Conveyors: Built for highly abrasive materials like cast iron, with enclosed designs to control dust and contaminants.
  • Magnetic Conveyors: Move ferrous chips and fines without carryover, ideal for CNC machining and grinding.
  • Pneumatic Conveyors: Flexible for plant layouts where scrap must be routed over long distances or overhead.
  • Specialty Conveyors: Include pivot belt conveyors, quench conveyors, roller bucket conveyors, casting coolers, and load-out systems designed for specific applications such as foundry scrap, hot-material quenching, and scrap load-out.

Benefits of Metal Scrap Conveyors

  • Efficient Metal Scrap Handling: Automates chip and scrap removal to improve plant efficiency.
  • Material Separation: Separates cutting fluids and integrates with shredders and fluid filtration systems.
  • Customization: Configurable for layout, volume, inclines, and curves.
  • Reduced Downtime: Prevents scrap buildup and production interruptions.
  • Improved Safety: Limits manual handling of metal scrap and reduces injury risk.
  • Profitability: Maximizes scrap value by improving processing and load-out efficiency.

PRAB metal scrap conveyors are engineered for 30+ years of continuous operation—with documented installations exceeding 40 years. Systems handle up to 2,000 lb/hr of scrap and integrate seamlessly with metal chip processing and coolant recycling systems. Known for their low-maintenance and durable design, PRAB metal handling systems are trusted by automotive, aerospace, die-casting, CNC, and heavy manufacturing plants worldwide.

Resources:

Durable metal scrap conveyors are engineered with abrasion-resistant components, heavy-gauge steel, sealed bearings, and bolt-free flight connections.

Metal scrap conveyor durability in harsh metalworking environments is required to reduce downtime and extend lifespan. Factors like temperature resistance, magnetic properties, incline, and maintenance requirements should be considered.

PRAB incorporates AR-steel wear bars, NEMA-rated motors, and replaceable side wings in its steel belt and drag conveyors. In high-volume machining environments, these design choices have doubled belt life compared to light-duty competitor units. Documented cases show PRAB conveyors requiring 50% fewer unscheduled maintenance interventions annually.

Resources:

Conveyors integrate with metal chip processing and coolant recycling systems by automatically moving metal chips and swarf to downstream equipment such as crushers, wringers, centrifuges, or briquetters. This seamless flow allows for fluid reclamation, cleaner scrap handling, and more efficient scrap load-out.

PRAB engineers metal scrap conveyors to function as part of complete chip and fluid management cells, with built-in integration points for crushers, wringers, and fluid recycling systems. In one aerospace components facility, a full PRAB system increased scrap value by 25% and recovered more than 90% of machining fluids, saving over $120,000 annually in coolant purchases.

Metal scrap conveyor integration and production line automation:

Metal scrap conveyors eliminate manual scrap handling, reduce forklift traffic, spill risks, and operator injuries. They improve workplace safety by keeping floors cleaner, reducing slip hazards, and improving workflow efficiency.

PRAB conveyor systems have helped facilities cut forklift scrap transport by up to 80%, reducing accident risk and freeing floor space for production. In one metal stamping plant, installation of an in-floor trough conveyor system reduced housekeeping labor by 15 hours per week, improving both safety and productivity metrics.

Resources:

Choose a metal scrap conveyor supplier that offers documented performance guarantees, preventive maintenance programs, and long-term parts availability.

Every PRAB conveyor is backed by the Performantee® Guarantee. PRAB also offers a Managed Maintenance Program, which, in one machining operation, reduced unplanned downtime by 40% over 18 months through scheduled inspections, OEM parts, and 24/7 technical support.

Resources:

Matching metal scrap conveyor technology to material and coolant type is critical.

PRAB Metal Scrap ConveyorsConsider scrap size (fine chips vs bushy turnings), material (aluminium vs steel vs cast iron), coolant content (wet vs dry), and elevation/incline.

Metal Scrap Conveyor Examples:

PRAB’s engineering teams conduct scrap and coolant testing before specification, ensuring conveyors meet throughput and wear requirements. In one stamping plant, a PRAB pivot belt conveyor reduced carryover delays by 35% and improved scrap evacuation speed by 28%. This data-driven selection process extends belt life and minimizes energy use.

Resources:

Choosing the right conveyor depends on five variables: scrap form, fluid content, abrasiveness, volume, and layout.

  • Use a Steel Belt Conveyor for mixed, sharp, heavy, hot, or abrasive scrap, and when you need long-term durability.
  • Use a Pivot Belt Conveyor for thin-gauge, oily, or sticky stamping scrap that tends to cling to belts.
  • Use an Oscillating Conveyor for gentle, horizontal chip or scrap movement, especially machine-side or in-pit transport.

Rule of thumb:

  • Versatile & heavy-duty: Steel Belt

  • Sticky/oily stamping scrap: Pivot Belt

  • Horizontal chip transfer: Oscillating

Two machines, two different jobs. Here is how to tell them apart and when to use each.

A magnetic conveyor and a magnetic separator both use magnets to handle ferrous material, but they perform opposite functions. A magnetic conveyor is a material handling device that transports solid ferrous chips and parts. A magnetic separator is a fluid filtration device that pulls ferrous fines out of coolant. One moves metal. The other cleans fluid.

Quick Comparison

Magnetic Conveyor Magnetic Separator
Primary job Transports solid ferrous scrap Removes ferrous fines from fluid
Acts on Chips, slugs, turnings, small parts Coolant or cutting oil
Category Material handling and conveying Fluid filtration
Typical position Machine side, feeding downstream processing In the coolant loop, often as a pre-filter
Output Scrap delivered to a bin or processor Cleaner fluid returned to the process

 


Frequently Asked Questions

What is the difference between a magnetic conveyor and a magnetic separator?

The difference is what they act on. A magnetic conveyor transports solid ferrous scrap such as chips, stamping slugs, turnings, and small parts from the machine to downstream equipment or a container. A magnetic separator removes suspended ferrous fines and sludge from a fluid stream so the coolant or oil runs cleaner. A conveyor is used for material handling. A separator is fluid filtration.

What does a magnetic conveyor do?

A magnetic conveyor moves ferrous material cleanly and without carryover. PRAB uses a beltless slide design, with permanent magnets on a chain beneath a stationary stainless steel slider bed that grip the material and carry it to the release point, including up inclines. It is the right tool when the goal is to reliably move fine or thin ferrous scrap to a wringer, centrifuge, briquetter, or bin. See the full magnetic conveyor product page for models and configurations.

What does a magnetic separator do?

A magnetic separator removes ferrous contaminants from liquid. PRAB separators use a rotating drum fitted with ferrite or rare-earth magnets. As contaminated coolant or cutting oil flows across the drum, ferrous particles are captured and carried out of the fluid stream, and the cleaned fluid continues on. It is commonly used in grinding, honing, and gear cutting, and often runs as a pre-filter ahead of other fluid filtration equipment. PRAB ferrite models remove up to 97 percent of ferrous particles larger than 40 microns, and rare-earth models capture down to 15 microns, per PRAB published specifications.

Do I need a magnetic conveyor or a magnetic separator?

Choose based on the problem you are solving. If solid ferrous chips are piling up at the machine and need to be moved away cleanly, you need a magnetic conveyor. If your coolant is loaded with fine ferrous particles that hurt tool life and surface finish, you need a magnetic separator. Many operations end up using both because moving the scrap and cleaning the fluid are two separate goals.

Can I use a magnetic conveyor and a magnetic separator together?

Yes, and they often work as a pair. A magnetic conveyor handles the solid scrap leaving the machine, while a magnetic separator keeps the coolant clean in the same cell. Both feed the larger goal of recovering fluid and scrap value, which is where coolant recycling systems complete the loop.

Is a magnetic conveyor a type of filtration?

No. A magnetic conveyor is a conveying and material handling device, not a filtration device. It can help the coolant drain off the scrap as it moves, which reduces fluid carried away with the chips, but it does not filter the fluid itself. Removing particles from the fluid is the job of a magnetic separator or other fluid filtration equipment.

What kind of magnets does each one use?

Both use permanent magnets, but are configured differently. A PRAB magnetic conveyor uses ceramic magnets, with rare-earth available, mounted on a moving chain under a fixed slider bed to grip and carry solid scrap. A PRAB magnetic separator uses ferrite or rare-earth magnets inside a rotating drum to attract fine particles out of flowing fluid. The conveyor holds and transports. The separator attracts and extracts.

Which industries use each?

  • Magnetic conveyors: CNC machining, stamping, and grinding operations that generate ferrous chips, fines, and thin scrap that must be moved without spillage.
  • Magnetic separators: centerless and heavy stock removal grinding, honing, and gear cutting, where fine ferrous particles end up suspended in coolant.

For non-ferrous or mixed scrap that a magnet cannot hold, a steel belt conveyor is the appropriate transport choice instead of a magnetic conveyor.

How do I choose the right one for my operation?

Start by separating the two questions: how do I move the scrap, and how do I keep the fluid clean. For the scrap side, use PRAB’s conveyor selection tool or browse the full conveyor lineup. For the fluid side, the surest path is to test your actual coolant. PRAB offers free fluid testing for separator sizing and free materials testing for conveyor selection, so the equipment is matched to your real material rather than a generic profile.

Talk Through Your Application

Not sure which one fits, or whether you need both? Contact an expert at PRAB, or explore magnetic conveyors and magnetic separators to compare them side by side.

PRAB, Inc. of Kalamazoo, Michigan, has engineered and built metal scrap conveyors since 1950. A PRAB Roller Bucket Conveyor at Zircoa ran 48 years on abrasive silica and zirconium material without causing an emergency shutdown, and PRAB still supplies parts for conveyors sold more than six decades ago. PRAB designs its conveyors with replaceable wear parts (chain bushings, wear bars, impact plates), heavy-duty side frames, and options such as auto-lube systems and self-adjusting take-ups so plant maintenance teams can service them in-house. Every PRAB conveyor comes with a one-year warranty and the Performantee® Guarantee, including 24/7/365 technical support and optional Managed Maintenance Programs.