PRAB’s Dualpak™ metal scrap Briquetting Machines turn metal chips, loose metal turnings, and metal swarf into highly dense, near-solid briquettes. Using two opposing hydraulic cylinders, PRAB’s exclusive “dual compression technology” delivers unmatched performance, producing the driest, most compact aluminum, steel, cast iron, and other metal scrap pucks on the market. This results in greater efficiency during remelting and more value when recycling or feeding to the furnace.
Unlike standard briquetting machines, PRAB’s Dualpak™ Briquetter compresses from both sides, ensuring consistent density and dryness across every puck. These highly compact scrap pucks are easy to transport, store, and re-melt, giving you:
With nine models designed for various capacities, PRAB’s Dualpak™ Briquetters handle machining metals like aluminum, steel, cast iron, copper, brass, titanium, magnesium, and more. This makes PRAB’s machines versatile for any metalworking or CNC operation.
Advantages of PRAB’s Dualpak™ Briquetting Machines:
PRAB’s Dualpak™ Briquetting Machines compress metal chips into dense pucks and extract residual cutting oils and coolants. This efficient fluid recovery system enables you to reuse up to 75% of the extracted coolant, significantly reducing the need for new coolant purchases. By recycling and reusing your cutting fluids, you can cut costs, minimize waste, and improve your shop’s environmental sustainability while optimizing your metal scrap processing.
The Dualpak™ Briquette Press is available in nine models to handle different capacities and various machining metals, including aluminum, steel, stainless steel, cast iron, copper, brass, titanium, and magnesium.
Features of the PRAB Dualpak™ Briquette include:
Options include:
*Note: live-bottom hopper sizes are available: 1, 2, 3 or 4 cubic yard capacities
Image Below and far Right: Auto lube systems are designed to automatically supply a small quantity of clean grease or oil to bearings on a regular basis, improving bearing performance and eliminating maintenance required for manual greasing.
Estimated Outputs |
||||
| Model | Aluminum | Steel/Cast Iron | Copper/Brass | Briquette Diameter |
|---|---|---|---|---|
| MX20-15M | 125 lb/hr (57 kg/hr) |
250 lb/hr (113 kg/hr) |
300 lb/hr (136 kg/hr) |
2 in (5 cm) |
| MX30-15M | 250 lb/hr (113 kg/hr) |
400 lb/hr (181 kg/hr) |
625 lb/hr (283 kg/hr) |
3 in (8 cm) |
| MX30-20M | 400 lb/hr (181 kg/hr) |
800 lb/hr (363 kg/hr) |
1,000 lb/hr (454 kg/hr) |
3 in (8 cm) |
| MX35-30M | 600 lb/hr (272 kg/hr) |
1,200 lb/hr (544 kg/hr) |
1,500 lb/hr (680 kg/hr) |
3.5 in (9 cm) |
| MX35-40M | 750 lb/hr (340 kg/hr) |
1,500 lb/hr (680 kg/hr) |
2,000 lb/hr (907 kg/hr) |
3.5 in (9 cm) |
| MX35-60M | 1,000 lb/hr (454 kg/hr) |
2,000 lb/hr (907 kg/hr) |
2,500 lb/hr (1,134 kg/hr) |
3.5 in (9 cm) |
| MX50-60M | 1,500 lb/hr (680 kg/hr) |
3,000 lb/hr (1,361 kg/hr) |
3,750 lb/hr (1,701 kg/hr) |
5 in (13 cm) |
| MX50-100M | 2,000 lb/hr (900 kg/hr) |
4,000 lb/hr (1,814 kg/hr) |
5,000 lb/hr (2,268 kg/hr) |
5 in (13 cm) |
| MX70-250M | 5,600 lb/hr (2,540 kg/hr) |
13,200 lb/hr (5,987 kg/hr) |
14,000 lb/hr (6,350 kg/hr) |
7 in (18 cm) |
Mechanical & Electrical Specifications |
|||||||||
| Model | MX20-15M | MX30-15M | MX30-20M | MX35-30M | MX35-40M | MX35-60M | MX50-60M | MX50-100M | MX70-250M |
|---|---|---|---|---|---|---|---|---|---|
| Motor Horsepower (main) | 15 HP |
15 HP |
20 HP |
30 HP |
40 HP |
60 HP |
60 HP |
100 HP |
250 HP |
| Main Hydraulic Pump Flow | 22 GPM |
23 GPM |
48 GPM |
56 GPM |
60 GPM |
98 GPM |
98 GPM |
141 GPM |
168 GPM |
| Total Force Available | 42 tons |
106 tons |
144 tons |
144 tons |
144 tons |
144 tons |
295 tons |
295 tons |
577 tons |
| Operating Pressure | 3,000 psi |
4,219 psi |
4,219 psi |
3,675 psi |
3,675 psi |
3,675 psi |
3,827 psi |
3,827 psi |
3,500 psi |
| Standard Face Pressure | 27,000 psi |
30,000 psi |
|||||||
| Cylinder Bore Size | 2 @ 6″ | 2 @ 8″ | 2 @ 8″ | 2 @ 10″ | 2 @ 10″ | 2 @ 10″ | 2 @ 14″ | 2 @ 14″ | Consult Factory |
| Power Required | |||||||||
| Machine Full Load Amps | 22.5 amps |
22.5 amps |
34.4 amps |
46.9 amps |
59.4 amps |
84.4 amps |
84.4 amps |
134.4 amps |
345.8 amps |
| Infeed Hopper | 4 Yard Live Bottom Hopper | ||||||||
PRAB DualPak™ Briquetter Animation
Briquetters reduce machining scrap moisture content and simplify handling, allowing shops to get more money from the scrap dealer and to save on coolant. The PRAB Dualpak™ Briquetter uses superior dual-ram compression technology for producing the industry’s densest metal scrap pucks. Pucks are easy to re-melt, transport or store which frees up more floor space. They also optimize container fill and create a cleaner shop. The PRAB Dualpak™ Briquetter handles a variety of scrap including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more.
Material is introduced to the live bottom feed hopper. Multiple feed augers move material into the feed process. Material is picked up by the cross-feed auger. The cross-feed auger sheers material and feeds it to the incline auger. The incline auger feeds material to the vertical charge augers which meters and controls the quantity of material fed into the compression chamber. When the vertical charge augers reach the full condition, they disengage, and compression begins. The door punch moves in for final compression. The finalized puck drops onto a conveyor, which can be custom designed for the system.
How the DualPak™ Briquetter Works
PRAB’s Dualpak™ Briquetter makes it easy to remelt, transport or store scrap metal briquettes until you can get a better recycling price. You’ll also maintain a cleaner, more environmentally friendly shop, and reclaim valuable machining fluids.
Machining operations can benefit from briquetting. PRAB Dualpak™ Briquetters compacts metal chips and swarf into near solids cylindrical briquettes that can be efficiently remelted increasing the value of your scrap. The risk of smoke or fire is greatly reduced because up to 99% of all fluids both hazardous and non-hazardous have been removed. Here’s how the Dualpak™ Briquetter works. First, metal chips are loaded into the chip hopper. Augers located on the floor to the side and in front of the metal chip hopper transport the chips from the hopper to the infeed auger. When the chips arrive at the infeeder auger a meter volume of chips are feed into the compression chamber. Once the chamber is loaded, two opposing hydraulic cylinders are actuated, and the metal chips are compacted into a dense consistent briquette. During the process, residual fluid is removed due to the intense pressure exerted on the chips and is collected into a containment tray. After the compression cycle has completed, the newly formed briquette is ejected from the compression chamber onto the discharge conveyor.
Briquetting Leaded Brass
PRAB’s Dualpak™ Briquetter processing leaded brass into solid briquettes for volume reduction.
The DualPak™ Briquetter In Action
PRAB’s Dualpak™ Briquetter processes metal chips into a solid briquette for volume reduction and fluid reclamation.
PRAB Aluminum Scrap Briquetter
PRAB’s Dualpak™ Briquetter processes aluminum scrap into solid briquettes.
Product Brochures
Product Brochures: Dualpak Briquetter
Case Studies
Case Study: Aerospace Components Manufacturer Turns Its Waste Stream into a Revenue Stream
Case Study: Martin-Baker Turns Scrap Metal and Fluid into Revenue Stream
White Paper
White Paper: 8 Problem Areas Affecting Metalworking Operation Profitability
White Paper: Avoiding Accidents, Injuries & Illnesses In Metalworking Operations
White Paper: Getting the Most Value from Metal Scrap and Spent Fluids
White Paper: Green Engineering
White Paper: Reducing Haul-Away Costs in Metalworking Operations
White Paper: Prioritizing Plant Housekeeping In A Metalworking Operation
Other Downloadable Content
PRAB Chip Processing Systems All Product Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
Accidents and injuries in the workplace are going down in the US, but the costs associated with them continue to go up. There is a long way to go in reducing these costs, especially in certain areas of the metalworking industry. Fortunately, there are solutions available to decision-makers when they choose to seriously consider the application and benefits provided […]
After World War II, as the United States quickly transformed from an agricultural society to an industrial one and the start of the modern-day environmental movement had begun. In the first 25 years of this movement, the US spent more than $1 trillion to address environmental threats caused by commercial activities. Since that time, being environmentally responsible, has been […]
CHALLENGE Aerospace manufacturer needs a chip and fluid processing system to keep up with its machining demands by reducing the volume of metal turnings and to recover expensive cutting fluids for reuse. CUSTOMER Martin-Baker INDUSTRY Aerospace PRODUCTS Dualpak™ Briquetter, Steel Belt Conveyor Business Benefits Realized Increased metal scrap value in the form of high-density, dry […]
(800) 968-7722
(800) 493-3462