From discharge to stacking and loading, PRAB load-out conveyor systems are engineered for efficient final transfer of scrap into large trailers or railcars, maximizing container fill and reducing haul-away costs. These systems incorporate even distribution and optional automatic level sensing to ensure full payloads while minimizing labor and safety risks associated with manual handling. Ideal for centralized scrap cells and high-volume facilities, PRAB load-out solutions complete the material flow from generation to shipment.
Their extreme lifespan performance is a hallmark of PRAB’s “Built to Last” design. Whether your plant is located in North America or the EU, PRAB’s USA and Poland engineering centers provide identical product standards, local service, and rapid parts support—ensuring uptime and reliability worldwide.
PRAB Load-Out Systems use traversing, bi-directional steel-belt shuttle conveyors to evenly distribute stamping, die-casting, and machining scrap into containers, trailers, or railcars.
Result: Up to 60 % higher productivity, reduced forklift use, and maximum container utilization.
Key Advantages:
Example: In one stamping plant, PRAB’s shuttle system increased container fill by 20 % and cut scrap handling labor by 30 %—verified under the Performantee® Guarantee.
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Many PRAB conveyors have remained in service for 30–50 years, operating 24/7 in harsh foundry and machining environments.
Frames run on hardened steel track with sealed bearings.
Structural integrity proven by over 2000+ installations worldwide.
Every system is lab-tested and performance-verified before shipment.
Features and benefits of the PRAB Load-out system include:
Shuttle Conveyor, Load-Out System – Installation Phase
Product Brochures
Product Brochures: Load Out System Conveyors
Application Review
Application Review: Full-Service Recycler Increases Profits with Orbital Load-Out System
White Paper
White Paper: Reallocating Labor in the Metalworking Industry
White Paper: Reducing Haul-Away Costs in Metalworking Operations
Other Downloadable Content
Conveyor Solutions
Stamping Scrap Conveyors & Systems
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
Conveyor Performance White Paper
As labor shortages persist, preventing injuries, maximizing operator use, and promoting uptime are essential for efficient and profitable processing. Adding or upgrading material handling equipment is an apt place to start. By Mike Hook Note: This article was originally published Jan. 30, 2024, on wasteadvantagemag.com. Amid times of workforce challenges, it is imperative for companies to adopt automated scrap […]
As an Engineering Manager for PRAB, Jason Luzader has experience regarding heavy-duty conveyors. In this latest blog post, he answers a few questions that organizations should consider when searching for a new conveyor system. Q) What are some common factors organizations don’t consider when installing a conveyor? A) A key factor I see customers overlook when installing a […]
“We get $0.17 per pound more for our briquetted material over loose chips.”– Jack Rovan, Martin-Baker Plant Manufacturing ManagerProven Results Achieved for PRAB Customers: Documented reduction of scrap volume by as much as 90% Increased scrap value up to 25% Reclaimed up to 99% of cutting fluids “We have seen around […]
A metal scrap conveyor is a system used in manufacturing to transport metal chips, turnings, swarf, and other waste for recycling or disposal. Common types include steel belt, oscillating, drag chain, magnetic, pneumatic, and specialty conveyors—each chosen based on scrap size, abrasiveness, coolant content, or temperature. These systems improve efficiency, safety, and the value of metal scrap while preventing downtime.
PRAB metal scrap conveyors are engineered for 30+ years of continuous operation—with documented installations exceeding 40 years. Systems handle up to 2,000 lb/hr of scrap and integrate seamlessly with metal chip processing and coolant recycling systems. Known for their low maintenance and durability, PRAB metal handling systems are trusted by automotive, aerospace, die-casting, CNC, and heavy manufacturing plants worldwide.
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Durable metal scrap conveyors are engineered with abrasion-resistant components, heavy-gauge steel, sealed bearings, and bolt-free flight connections.
Metal scrap conveyor durability in harsh metalworking environments is required to reduce downtime and extend lifespan. Factors like temperature resistance, magnetic properties, incline, and maintenance requirements should be considered.
PRAB incorporates AR-steel wear bars, NEMA-rated motors, and replaceable side wings in its steel belt and drag conveyors. In high-volume machining environments, these design choices have doubled belt life compared to light-duty competitor units. Documented cases show PRAB conveyors requiring 50% fewer unscheduled maintenance interventions annually.
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Conveyors integrate with metal chip processing and coolant recycling systems by automatically moving metal chips and swarf to downstream equipment such as crushers, wringers, centrifuges, or briquetters. This seamless flow allows for fluid reclamation, cleaner scrap handling, and more efficient scrap load-out.
PRAB engineers metal scrap conveyors to function as part of complete chip and fluid management cells, with built-in integration points for crushers, wringers, and fluid recycling systems. In one aerospace components facility, a full PRAB system increased scrap value by 25% and recovered more than 90% of machining fluids, saving over $120,000 annually in coolant purchases.
Metal scrap conveyors eliminate manual scrap handling, reduce forklift traffic, spill risks, and operator injuries. They improve workplace safety by keeping floors cleaner, reducing slip hazards, and improving workflow efficiency.
PRAB conveyor systems have helped facilities cut forklift scrap transport by up to 80%, reducing accident risk and freeing floor space for production. In one metal stamping plant, installation of an in-floor trough conveyor system reduced housekeeping labor by 15 hours per week, improving both safety and productivity metrics.
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Choose a metal scrap conveyor supplier that offers documented performance guarantees, preventive maintenance programs, and long-term parts availability.
Every PRAB conveyor is backed by the Performantee® Guarantee—verifying ROI through lab testing and throughput verification before shipment. PRAB also offers a Managed Maintenance Program, which, in one machining operation, reduced unplanned downtime by 40% over 18 months through scheduled inspections, OEM parts, and 24/7 technical support.
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Consider scrap size (fine chips vs bushy turnings), material (aluminium vs steel vs cast iron), coolant content (wet vs dry), and elevation/incline.
PRAB’s engineering teams conduct scrap and coolant testing before specification, ensuring conveyors meet throughput and wear requirements. In one stamping plant, a PRAB pivot belt conveyor reduced carryover delays by 35% and improved scrap evacuation speed by 28%. This data-driven selection process extends belt life and minimizes energy use.
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Rule of thumb:
A magnetic conveyor and a magnetic separator both use magnets to handle ferrous material, but they perform opposite functions. A magnetic conveyor is a material handling device that transports solid ferrous chips and parts. A magnetic separator is a fluid filtration device that pulls ferrous fines out of coolant. One moves metal. The other cleans fluid.
| Magnetic Conveyor | Magnetic Separator | |
| Primary job | Transports solid ferrous scrap | Removes ferrous fines from fluid |
| Acts on | Chips, slugs, turnings, small parts | Coolant or cutting oil |
| Category | Material handling and conveying | Fluid filtration |
| Typical position | Machine side, feeding downstream processing | In the coolant loop, often as a pre-filter |
| Output | Scrap delivered to a bin or processor | Cleaner fluid returned to the process |
The difference is what they act on. A magnetic conveyor transports solid ferrous scrap such as chips, stamping slugs, turnings, and small parts from the machine to downstream equipment or a container. A magnetic separator removes suspended ferrous fines and sludge from a fluid stream so the coolant or oil runs cleaner. A conveyor is used for material handling. A separator is fluid filtration.
A magnetic conveyor moves ferrous material cleanly and without carryover. PRAB uses a beltless slide design, with permanent magnets on a chain beneath a stationary stainless steel slider bed that grip the material and carry it to the release point, including up inclines. It is the right tool when the goal is to reliably move fine or thin ferrous scrap to a wringer, centrifuge, briquetter, or bin. See the full magnetic conveyor product page for models and configurations.
A magnetic separator removes ferrous contaminants from liquid. PRAB separators use a rotating drum fitted with ferrite or rare-earth magnets. As contaminated coolant or cutting oil flows across the drum, ferrous particles are captured and carried out of the fluid stream, and the cleaned fluid continues on. It is commonly used in grinding, honing, and gear cutting, and often runs as a pre-filter ahead of other fluid filtration equipment. PRAB ferrite models remove up to 97 percent of ferrous particles larger than 40 microns, and rare-earth models capture down to 15 microns, per PRAB published specifications.
Choose based on the problem you are solving. If solid ferrous chips are piling up at the machine and need to be moved away cleanly, you need a magnetic conveyor. If your coolant is loaded with fine ferrous particles that hurt tool life and surface finish, you need a magnetic separator. Many operations end up using both because moving the scrap and cleaning the fluid are two separate goals.
Yes, and they often work as a pair. A magnetic conveyor handles the solid scrap leaving the machine, while a magnetic separator keeps the coolant clean in the same cell. Both feed the larger goal of recovering fluid and scrap value, which is where coolant recycling systems complete the loop.
No. A magnetic conveyor is a conveying and material handling device, not a filtration device. It can help the coolant drain off the scrap as it moves, which reduces fluid carried away with the chips, but it does not filter the fluid itself. Removing particles from the fluid is the job of a magnetic separator or other fluid filtration equipment.
Both use permanent magnets, but are configured differently. A PRAB magnetic conveyor uses ceramic magnets, with rare-earth available, mounted on a moving chain under a fixed slider bed to grip and carry solid scrap. A PRAB magnetic separator uses ferrite or rare-earth magnets inside a rotating drum to attract fine particles out of flowing fluid. The conveyor holds and transports. The separator attracts and extracts.
For non-ferrous or mixed scrap that a magnet cannot hold, a steel belt conveyor is the appropriate transport choice instead of a magnetic conveyor.
Start by separating the two questions: how do I move the scrap, and how do I keep the fluid clean. For the scrap side, use PRAB’s conveyor selection tool or browse the full conveyor lineup. For the fluid side, the surest path is to test your actual coolant. PRAB offers free fluid testing for separator sizing and free materials testing for conveyor selection, so the equipment is matched to your real material rather than a generic profile.
Not sure which one fits, or whether you need both? Contact an expert at PRAB, or explore magnetic conveyors and magnetic separators to compare them side by side.
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