Cost effective fluid clarification for removing ferrous material.
Remove ferrous material, including sludge and chips, from both water soluble and neat oils with high intensity ferrite or rare earth magnets. Typical applications include centerless and heavy stock removal grinding machines, honing, and gear cutting machinery.
PRAB’s line of magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent filtration equipment.
Magnetic separators are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils. They can also be used to enhance chip processing tasks and help you get the most out of your industrial filtration equipment.
Features & Benefits of PRAB magnetic separators for ferrous metal separation include:
Magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent industrial filtration equipment. PRAB offers 4 models depending on your application needs including MCA, MCJ, SS, and MSK.
Ferrite Magnet Models:
Rare Earth Magnet Models:
Rare earth models are used when there are large amounts of ferrous fines (smaller than 40 micron), large amounts of sludge accumulation in a machine’s coolant tank, or when the coolant has a high viscosity rating such as straight oil.
Magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. This scrap metal equipment is often used as a pre-filter to limit contaminants reaching subsequent filtration equipment and are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils. PRAB offers 4 models depending on your application needs.
Magnets | Ferrite | Rare Earth | ||
---|---|---|---|---|
Micron Rating | 40 | 15 | ||
Gauss Rating | 1200 | 1600 | 3600 | 4200 |
Flow Rate (GPM) | Model Number | Model Number | ||
5 | MCA-20 | – | – | – |
10 | MCA-40 | – | – | MSK-40 |
15 | MCA-60 | – | – | MSK-60 |
20 | – | MCJ-80A | – | MSK-80 |
25-30 | – | MCJ-120A | – | MSK-100 |
40-45 | – | MCJ-160A | – | MSK-150 MSK-180 |
60 | – | MCJ-240A | – | MSK-240 |
80 | – | – | – | MSK-300 |
95 | MCA-360 | – | SS-360 | – |
130 | MCA-500 | – | SS-500 | – |
210 | MCA-800 | – | SS-800 | – |
265 | MCA-1000 | – | SS-1000 | – |
315 | MCA-1200 | – | SS-1200 | – |
Product Brochures
Product Brochure: Magnetic Separator Product Family
Product Brochure: Magnetic Separators MCA
Product Brochure: Magnetic Separators Model MCJ-A
Product Brochure: Magnetic Separators Model MSK
Product Brochure: Magnetic Separators Model SS
Case Studies
Case Study: Ford Utilizes TW’s To Reduce High Tramp Oil Levels
White Paper
White Paper: Getting the Most Value from Metal Scrap and Spent Fluids
White Paper: Green Engineering
Other Downloadable Content
PRAB Fluid Filtration Solutions Product Selection Chart Brochure
PRAB Fluid Filtration Systems and Wastewater Treatment Brochure
PRAB Filtration Spectrum Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
PRAB completes comprehensive sample testing to establish an accurate understanding of the unique characteristics of your mixed solution and its industrial applications. This test determines the correct centrifuge system design and capacity to optimizes the filtration process within your facility.
To receive a free test contact us today at (800) 968-7722.
The ability to recover valuable cutting fluid from metalworking scrap provides manufacturers the ability to reduce new fluid purchases and other related expenses like haul-away and disposal costs. Because the scrap is separated from the fluid the metalworking operation can also improve the value of its scrap going to the recycler. Companies weighing the options when purchasing new capital […]
Proven to Reduce Machine Downtime by Up to 50%Cost-Effective Fluid Clarification Options PRAB Magnetic Separators are available with either high-intensity Ferrite magnets or Rare Earth magnets. A fully energized rotating drum continuously removes ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent filtration equipment. […]
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