How does industrial automation work in PRAB’s scrap and coolant equipment? PRAB integrates PLC controls, HMI touchscreens, and IIoT sensors across its conveyor, chip processing, and coolant recycling lines, enabling 24/7 unattended operation, automatic fault detection, and direct data feeds into plant ERP and MES systems for scrap tracking and reporting — without manual tallies.

Every PRAB system — conveyor, chip processor, coolant recycler, and industrial water treatment — is built on the same automation backbone: PLC controls, HMI operator interfaces, and IIoT sensors, engineered by PRAB’s KMC Global Controls & Automation division. That means automatic coolant concentration control, automated tramp oil removal cycles, and scrap tracking that logs to your ERP or MES system on its own. Systems are custom-engineered for individual production cells and commissioned fast enough to minimize downtime on a retrofit.

Learn how PLC, HMI, and IIoT controls automate scrap and coolant handling → 

PRAB and its sister company, KMC Global Controls & Automation, provide UL-listed industrial controls and automation. Including control panels, panel design, and custom programming for virtually all industrial equipment applications.

Elevate your manufacturing processes with our advanced industrial control panels, consulting services, and expert PLC, HMI, and IIoT programming tailored for any industry. Whether optimizing existing systems, replacing outdated panels, or starting a new project, we provide the cutting-edge control equipment and engineering expertise you need.

PLC, HMI, and IIoT Controls and Automation

 

KMC Global Controls & Automation is your OEM solution for Industrial Control Panels and Automation.

automated material handling system, PLC controlled chip conveyor, automated coolant monitoring, HMI touchscreen industrial equipment, IIoT scrap tracking, automated tramp oil removal, custom engineered automation cell Let KMC controls & automation upgrade your existing control panels KMC Global Controls & Automation specializes in custom control Panel fabrication and OEM projects How PLC, HMI, and IIoT controls automate scrap and coolant handling, prevent downtime, and connect to ERP/MES for 24/7 unattended operation

What Is a UL 508A Listed Industrial Control Panel?

UL 508A is the UL safety standard specifically written for industrial control panels — it governs how a panel is constructed, wired, and rated so it can be legally installed and operated in an industrial facility. A UL 508A listed panel has been built to that standard by a certified panel shop and carries the UL mark verifying it. For plant engineers and safety managers, that listing isn’t a formality: many facilities, insurers, and jurisdictions require it before a panel can be put into service. KMC Global Controls & Automation is a UL 508A certified industrial control panel manufacturer, so every panel that leaves the shop is built to pass inspection the first time.

Industrial Control Panel Design & Fabrication

Custom industrial control panel design starts with the application, not a catalog part number. KMC’s in-house team handles the full process: electrical schematic design, panel layout, component sourcing, and complete in-house fabrication — meaning a panel isn’t assembled from outsourced sub-parts, but built start to finish under one roof with one team accountable for the result. This matters most for OEM manufacturers who need a repeatable, documented panel design across multiple machine builds, and for end users retrofitting a control panel onto equipment it wasn’t originally designed for.

  • OEM control panels — repeatable, documented designs for manufacturers building the same control system across multiple machines
  • Custom control panel design — engineered around your specific machine, process, and existing electrical architecture
  • Panel retrofits and upgrades — replacing outdated or obsolete panels without requiring a full equipment rebuild
  • Complete in-house fabrication — one shop, one point of accountability, from schematic to finished panel

PLC Programming

PLC programming is what turns a wired panel into an actual automated system — the logic that sequences machine operation, manages fault detection, and coordinates the panel with everything connected to it. KMC provides both factory and on-site PLC programming, whether that’s building a new program from a blank slate, modifying an existing program to support a process change, or troubleshooting a program that’s no longer doing what the original integrator intended. Programming is done on major industrial PLC platforms, with documentation delivered so your team isn’t dependent on a single programmer’s memory to maintain the system later.

HMI Programming & Operator Interfaces

An HMI (human-machine interface) is the touchscreen or display an operator actually interacts with — run status, fault codes, manual overrides, and production data, presented in a way that doesn’t require reading raw PLC logic to understand. Advanced HMI design means more than moving buttons onto a screen: it means structuring the interface so operators can diagnose a problem in seconds during a live production stoppage, not minutes. KMC designs and programs HMI systems as part of a new panel build or as a standalone upgrade to an existing control system.

SCADA Integration & Industrial Automation Systems

Individual panels and PLCs are only part of the picture once a facility is running more than one automated system. SCADA integration connects multiple control panels, PLCs, and HMIs into a single supervisory system, so plant engineers can monitor and manage automated processes across a line — or an entire facility — from one place instead of walking to each panel individually. As an automation integrator, KMC builds these industrial automation systems to work with your existing plant architecture rather than requiring a parallel, disconnected control network.

KMC Global Controls & Automation is PRAB’s dedicated industrial controls and automation company — a UL 508A certified panel shop with complete in-house fabrication, a 24/7 service department, and on-site troubleshooting and repair, built specifically to serve OEM manufacturers and end users as a single point of contact from concept to completion.

Why Manufacturers Choose KMC Global Controls & Automation

Capability What It Means for You
UL 508A certified panel shop Panels pass inspection and meet insurance and jurisdictional requirements without rework
OEM specialists Repeatable, documented panel designs for manufacturers building multiple identical machines
Factory & on-site PLC programming Support whether the panel is being built new or modified in the field
Complete in-house fabrication One shop, one point of accountability — not a chain of subcontractors
Start-up service & 24/7 support Commissioning support and ongoing troubleshooting from the team that built the panel

Frequently Asked Questions

What does UL 508A certification mean for an industrial control panel?

UL 508A certification means the panel shop that built the panel is authorized to apply the UL mark, verifying the panel was constructed to UL’s safety standard for industrial control panels. This is frequently required by insurers, AHJs (authorities having jurisdiction), and corporate safety policy before a panel can be installed and operated.

Can you retrofit a new control panel onto existing equipment?

Yes. Panel retrofits and upgrades are a routine part of the work, engineered around your existing machine, wiring, and floor layout rather than requiring a full equipment rebuild.

Do you provide PLC programming as a standalone service, or only with a new panel?

Both. PLC programming is available as a standalone service for existing panels — new program development, modifications, or troubleshooting — as well as bundled with a new control panel build.

What industries use KMC Global’s industrial control panels?

KMC serves OEM machine builders and end-user manufacturers across metalworking, automotive, aerospace, and general industrial applications, including every PRAB conveyor, chip processing, and coolant recycling system, which run on KMC-built controls.