Turning & Chip Processing Systems

Preventive maintenance (PM) enhances equipment reliability, reduces the total cost of ownership (TCO), and extends the service life of high-value manufacturing assets. PRAB® equipment—often still running after 30+ years—proves how disciplined maintenance translates into unmatched durability and ROI. Why Preventive Maintenance Matters Unplanned downtime is the largest hidden expense in metalworking and industrial operations. When a conveyor chain breaks or […]

Introduction: Coolant — the Hidden Cost Driver in Metalworking Coolant and cutting fluids are essential for precision machining, but they come with recurring costs. As these fluids degrade, manufacturers face increased tool wear, quality issues, disposal fees, and the expense of frequent fluid top-offs. Implementing coolant recycling can significantly mitigate these costs. Fortunately, modern integrated separation and filtration systems can […]

PRAB’s end-to-end systems—combining chip reduction, fluid separation, and coolant recycling—let manufacturers reclaim up to 75% of their cutting fluids and reduce waste disposal by up to 90%. Closed-loop chip and coolant recovery is no longer a “nice-to-have”—it’s now a profit-center and risk-reduction strategy. PRAB® has spent more than 70 years engineering and supporting USA-built systems that help manufacturers optimize their […]

The recently passed One Big Beautiful Bill Act (OBBBA) is more than political news—it represents a significant shift in the U.S. industrial landscape. With billions of dollars being directed toward infrastructure, advanced manufacturing, clean energy, supply chain modernization, and workforce development, this legislation creates unique opportunities for manufacturers to strengthen operations, increase competitiveness, and invest in long-term growth. For business […]

Increase the Resale Value of Metal Turnings Using Advanced Metal Chip Processing Techniques Metal turnings—those long, tangled byproducts of machining operations—can be deceptively challenging for manufacturers. While they might seem like harmless scrap, untreated metal turnings can rack up hidden costs. From increased handling and transportation expenses to safety hazards and inefficient recycling, the consequences can quickly pile up. Shredding […]

Metal Chip Processing and Fluid Recycling Turn Metal Scrap and Fluid into Revenue Streams Metalworking manufacturers are increasingly challenged by metal scrap management. Metal Chip Processing is the core solution. Metal chips, a byproduct of machining and manufacturing processes, often cause costly storage, transportation, and environmental compliance issues. Briquetting provides an efficient, sustainable solution by transforming loose metal chips into […]

Boost Manufacturing Profits with Metal Chip Processing Manufacturers in the metalworking industry always search for ways to enhance profitability and streamline operations. While most focus on production improvements, metal chip processing offers a lesser-known but impactful way to recover value, reduce waste, and promote sustainability. This blog will explore how efficient metal scrap processing can yield measurable ROI and share real-world […]

Shredders, Crushers, and the Benefits of Briquetting Metalworking manufacturers can find it challenging to manage metal turnings and scrap coated in coolant fluid. Effective chip processing systems help clean turnings, separate reusable coolants, and reduce waste volumes, optimizing recycling efforts and creating new revenue streams. Selecting the right system and incorporating briquetting can further enhance efficiency and ROI. Here’s how […]

Note: This article was originally published Jan. 24, 2024, on practicalmachinist.com. Metalworking companies that are thinking about updating their metal scrap processing equipment have a lot to consider — especially with how frequently production takes priority over waste management. With that in mind, here are answers to three frequently asked questions that can help these operations identify solutions that […]

Carryover (also known as carryback) is an issue that can cause maintenance issues for even the most efficient stamping operation. In addition to the potential production and revenue lost, these delays can also lead to injuries when workers attempt to clear any blockages. Regardless of if the material being conveyed consists of slugs, trim pieces, or stringy turnings, PRAB […]