When machining, it is imperative that shops have a strong understanding of how to properly maintain their metalworking fluids. If they don’t, they run the risk of exposing employees to health risks, incurring avoidable costs, and hurting productivity with extended maintenance times. Here are a few fundamentals to keep in mind when managing metalworking fluids. Monitor Contaminant Buildup […]
Tramp oil that floats on the surface of water based cutting fluid in the machine sump is problematic in a variety of ways. Separating and removing this oil should be a priority to eliminate its negative effects and maximize coolant effectiveness. By removing tramp oil from the sump with a fluid recycling system, metalworking operations can cut costs and reap […]
This white paper will address how: • Inadequate scrap and fluid handling processes contribute to revenue losses and raise expenses • Separating hazardous metal and fluid waste improves compliance and benefits the bottom line • Extending the life of hazardous fluids lowers costs and improves compliance 2 Shop Floor Enhancements That Turn Hazardous Metal Scrap & […]
Challenge: Reduce labor and wastewater disposal costs from a wash system Solution: PRAB Tramp Oil Separator Results: Annual Savings of $67,440 Project Background A global manufacturer of components for hydraulic systems needed a high-quality solution that would streamline oil removal from their small tunnel washer for its cleaning line. Their current process was compromising the company’s ability to […]
Without processing metal scrap and recycling cutting fluids in-house, metalworking operations do not get the maximum value for their chips from the scrap dealer and cutting fluids are substantially wasted. However, with the right scrap and fluid handling equipment metal scrap can be a great source of revenue and recycled fluids can drastically cut the costs of new fluid purchases, […]
Wastewater treatment has become an increasingly critical part of plant operations over the past decade, and manufacturing companies in all industrial sectors are prioritizing the reduction of water consumption. Compliance with ever-tightening federal regulations for wastewater treatment, handling, and disposal requires finishing-industry executives to focus on the issue. Additional motivating factors for recycling wastewater include strengthening a company’s public image, […]
Download Proven to Cut New Coolant Purchases Up to 75% Solve Issues Associated with Tramp-Oil Tramp-oil separators use gravity flow and coalescence to remove free-floating and mechanically dispersed tramp-oils, bacteria, slime, inverted emulsions, and more from individual machine sumps, central systems, and wash tanks. With a PRAB system you can cut new coolant purchases up to 75%, reduce […]
Download Proven to Reduce New Fluid Purchases Up to 75% A Complete, Low Profile Separation System The PRAB Mobile Cross Flow Separator removes free and mechanically dispersed tramp oils from machining and grinding coolants, alkaline and acidic wash waters, rolling and drawing fluids, stamping operations, die casting, and general separation of any two immiscible fluids. System Features: […]
Download Proven to Reduce New Fluid Purchases Up to 75% Applications: For removal of free and mechanically dispersed tramp oils from machining and grinding coolants, alkaline and acidic wash waters, rolling and drawing fluids, stamping operations, die casting, and general separation of any two immiscible fluids. Overall Dimensions: 24″L x 12″W x 18″H Dry Weight: 40 lbs. […]
Product Selection Chart Model # Flow Filtering Efficiency Application Tramp Oil Separator 3-150 gpm (11-568 lph) Coolant Guardian Coolant Recycling Systems 90-1,500 gph (341-5,678 lph) Coolant High Pressure Coolant Filters Coolant Magnetic Separator 5-265 gph (19-1,003 lph) 50-100 micron Coolant Paper Bed Filter 5-250 gpm (19-946pm) 15-50 micron Coolant/Wastewater Magnetic Separator & […]
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