Optimize Your Industrial Process Water with PRAB’s Advanced Water Treatment Solutions

Enhance efficiency, reduce costs, and ensure compliance with our tailored process water treatment systems.

At PRAB, we specialize in delivering cutting-edge industrial process water treatment solutions designed to meet the unique needs of your operations. Our comprehensive systems help you:

  • Reduce water consumption and operational costs
  • Improve process efficiency and product quality
  • Minimize waste and environmental impact
  • Achieve compliance with environmental regulations

Our range of industrial water treatment technologies include:

Partner with PRAB to implement a process water treatment solution that aligns with your operational requirements and sustainability goals.

Recommended External Resources

For further reading and comprehensive insights, manufacturers are encouraged to review:

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Reuse Wash & Rinse Water

We helped a recent customer reuse 70% of the rinse water used in a plating process.

Reduce Operating Costs

A fastener system manufacturer saved $200,000+ annually on fresh water costs.

Improve Sustainability

Conserve the environment by treating and reusing one of our most valuable resources.

Lower Haul-Away Costs

A component manufacturer saved $60,000+ a year in disposal costs by reusing wash water.

Common Industrial Process Water Challenges & How PRAB Solves Them

Wash Water Recovery (Die Washing, Floor Scrubbers, Mop Buckets)

In high-volume manufacturing environments, wash water from routine cleaning operations can accumulate quickly. Contaminated with dirt, oils, and industrial residue, this water is often discarded—driving up costs and waste. PRAB’s process water treatment systems enable the recycling and reuse of wash water, reducing freshwater consumption and minimizing environmental discharge.

Metal Finishing & Plating Rinse Water Treatment

Rinse water from plating and surface finishing processes contains trace metals and hazardous contaminants that must be removed before discharge or reuse. PRAB’s advanced precipitation and filtration technologies are engineered to remove heavy metals and meet strict environmental compliance, protecting your equipment and regulatory standing.

Parts Washing Wastewater (Machining Coolants & Emulsified Oils)

Parts washing processes often contaminate wastewater with machining fluids, emulsified oils, and fine particulates. Without proper filtration, these fluids threaten system performance and coolant quality. PRAB’s ultrafiltration and oil-water separation systems effectively cleanse this water, supporting sustainable operations and lower disposal costs.

Machine Tool Coolant Make-Up Water

The water quality used to mix metalworking coolant is critical to tool life, surface finish, and process stability. Make-up water with high mineral content or microbial contamination can degrade coolant effectiveness. PRAB’s water conditioning and reverse osmosis systems provide consistent, high-purity water to ensure optimal coolant performance and reduce tool wear.

Boiler Feedwater & Cooling Tower Blowdown

Industrial boiler and cooling tower systems are vulnerable to scaling, corrosion, and microbial fouling, which are typically caused by contaminants like calcium, magnesium, silica, and organic matter. PRAB offers customized pretreatment and filtration systems that extend equipment life, minimize scale buildup, and improve system efficiency by delivering clean, treated process water to your thermal systems.

Each solution is custom-built to your process and specific chemistry challenges.

See a few of our wastewater system examples:

Learn more about the proven technologies that we utilize.

PRAB Evaled® Vacuum Evaporators

Evaled® Vacuum Evaporators

Generates high-quality distilled water that can be re-used in all processes or safely discharged to drain. Effectively concentrates and removes salts, heavy metals, and a variety of hazardous components. Learn More >

PRAB Ultrafiltration Equipment

Ultrafiltration

Designed to separate organics, emulsified oils, and suspended solids from process water without removing valuable soap solution. Learn More >

PRAB Reverse Osmosis Equipment

Reverse Osmosis

Removes up to 99.5% of dissolved solids from process water by pressing feedwater through a semipermeable membrane. Learn More >

PRAB Oil Water Separator Equipment

Oil Water Separators

Proven, patented method of fluid reclamation that extends the life of soluble oils, coolants, and wash water. Uses gravity to separate oil from water so that it can be reused. Learn More >

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Ultra Violet/UV Technologies

Destroys 99.9% of waterborne microorganisms. It's an environmentally friendly alternative to chlorine disinfection and have no disinfection byproducts (DBPs). Learn More >

Ozone Generator Equipment

Ozone Generators

Used to treat process water in a sterilization system. It has a faster reaction rate than chemicals and is used as a disinfectant for destroying bacteria, inhibitor to algae growth, and scaling reducer in process water. Learn More >