Efficient Metal Chip Processing & Fluid Filtration Solutions for Small to Medium Shops
PRAB’s compact E-series metal chip processing systems are designed to reduce the volume of metal scrap turnings while providing superior solid-liquid separation for small to medium volumes of flowable chips.
With advanced fluid reclamation and dry chip output, these systems are ideal for smaller shops looking to optimize their metalworking operations.
Key Features of the E-Series Metal Chip Processing System:
PRAB is the industry leader in metal chip processing (aka Metal Swarf Processing), and coolant filtration systems, offering reliable solutions that reduce waste, lower cutting oil costs, and improve overall productivity. Contact PRAB today to learn how our expert team can solve your metalworking challenges with tailored solutions that fit your shop’s needs.
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Nominal Chip Throughput
Image Right: Auto lube systems are designed to automatically supply a small quantity of clean grease or oil to bearings on a regular basis-improving bearing performance and eliminating maintenance required for manual greasing.
PRAB Briquetter E-Series Metal Chip Processing System 3D Operation
The PRAB E-Series System provides metalworking operations a fully automated compact, skid-mounted chip processing solution that is proven to increase scrap value by 25%. Here’s how it works: A screw conveyor meter-feeds metal scrap to the system’s conveyor-mounted shedder. The shredder reduces light to moderate wads of turnings with high torque, low speed shearing generating flowable chips at a volume reduction up to 4 to 1. Material then flows through the tramp metal separator, removing occasional solids. Chips are blown into the system’s continuous wringer and tramp metal falls into a separate hopper. The Wringer/Centrifuge uses 600 G’s of centrifugal force to remove up to 98% of fluids, creating dry chips. PRAB’s Wringer/Centrifuge utilizes an exclusive reversing feature to extend service life and minimize maintenance. The metalworking fluids pass through the screen while the dry chips are gravity discharged into the discharge conveyor. Fines are recirculated back into the system for additional processing. The E-Series is designed for small to medium material volumes and can process most machining metal short turnings and chips. The system’s recovery tank captures the reclaimed fluid, where it can be pumped to a PRAB Guardian™ Coolant Recycling System for processing and reuse. The Guardian reduces new fluid purchases up to 75% and decreases fluid disposal costs by 90%. Built to last, the E-Series from PRAB is constructed of the highest quality wear resistant material, features PLC/HMI controls, and is virtually plug-and-play: pre-wired, pre-plumbed and mounted on a skid. The system’s integrated forklift pockets enable operators to quickly and easily set up or move the E-Series Chip Processing System.
Product Brochures
Product Brochures: E-Series Chip Processing Systems
White Paper
White Paper: Green Engineering
Other Downloadable Content
PRAB Chip Processing Systems All Product Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
Shredders, Crushers, and the Benefits of Briquetting Metalworking manufacturers can find it challenging to manage metal turnings and scrap coated in coolant fluid. Effective chip processing systems help clean turnings, separate reusable coolants, and reduce waste volumes, optimizing recycling efforts and creating new revenue streams. Selecting the right system and incorporating briquetting can further enhance efficiency and ROI. Here’s how […]
For every input, there’s output, and in every process, there’s waste. For metalworkers, waste comes in the form of chips, and other than having them leave your shop in the soles of your shoes, chip handling is a function all shops must consider. Single-man operations or other small shops know that at the base of the chip handling pyramid is […]
Download Proven to Increase Scrap Value Up to 25% Produce 98% Dry Chips and Reclaim Cutting Fluid for Increased Waste Value The PRAB E-Series Chip System is a dependable, fully automated system for reclaiming valuable cutting fluid from wet metal chips and turnings. This compact unit was designed for small to medium material volumes and can process Aluminum, […]