Case Studies |

Metalworking Company Finds Increased Asset Utilization by Focusing on Scrap Management

Project Summary Automated Scrap Handling Improving workflow Centralized Scrap Management System Enhancing productivity Under Press Conveyors Optimizing asset utilization Customized Conveyors for Existing Pits Reduced capital expenditure, and minimized labor requirement Challenge A Metalworking Company that produces heavy gauge stamped metal fasteners, progressive die metal stampings, and high value added assemblies for customers in automotive, heavy truck, military, […]

Iowa Industrial Hydraulics Reduces Coolant Waste by 90% with Installation of a PRAB Guardian 400

CHALLENGE Concerned with various problems associated with water soluble coolants, including rising costs and foul sump odors, Iowa Industrial Hydraulics developed a coolant management system featuring PRAB’s Guardian 400 to recycle spent coolant and reduce fluid purchase costs by 60%.     During the late 1980’s, Iowa Industrial Hydraulics, like many other manufacturers, was experiencing various problems with […]

Pratt & Whitney Adds 26 TOS To Middletown Facility

Challenge Aircraft engine manufacturer uses non-standard sump sizes which makes it difficult to change out coolant from the sumps and reduce odors and bacteria. Customer Pratt & Whitney Industry Aerospace Products Tramp Oil Separators, Automatic Air Sparger Business Benefits Realized Reduces new fluid purchase costs Reduces cost of washwater detergents, heating and disposal ROI in less than one year Separated […]

Martin-Baker Turns Scrap Metal and Fluid into Revenue Stream

CHALLENGE Aerospace manufacturer needs a chip and fluid processing system to keep up with its machining demands by reducing the volume of metal turnings and to recover expensive cutting fluids for reuse. CUSTOMER Martin-Baker INDUSTRY Aerospace PRODUCTS Dualpak™ Briquetter, Steel Belt Conveyor     Business Benefits Realized Increased metal scrap value in the form of high-density, dry […]

C&A Tool Increases Profitability, Maintains Clean Facility With Chip Processing System

CHALLENGE A machining supplier needs an automated chip and fluid processing system to process metal turning and chips, while simultaneously capturing expensive cutting fluids for reuse. CUSTOMER C&A Tool Engineering, Inc. www.catool.com INDUSTRY Machining PRODUCT Diagonal-Shaft Wringer Steel Belt Conveyor Screw Conveyor Tramp Metal Separator Vertical Axis Crushers       C&A Tool Engineering, Inc. is […]

Cashing in Your Chips

The Challenge Kalamazoo, Mich., February, 2015 – Featured in Modern Machine Shop Magazine. The more chips a company cuts, the better. But once the output reaches a certain volume, it may be time to look beyond traditional disposal methods toward more efficient systems.   New chip processing equipment, linked with coolant filtration systems, can raise the value of […]