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Optimizing Conveyor Systems for High-Volume Metal Scrap Handling in Stamping and Die Casting Plants

High-Volume Metal Scrap Handling Conveyors for Stamping & Die Casting High-volume stamping and die-casting operations push conveyor systems harder than almost any other manufacturing environment. Ton after ton of hot, wet, abrasive scrap hits the line every hour—creating surge loads, belt wear, and maintenance cycles that can stop a press or furnace if the system isn’t engineered correctly. When scrap […]

How to Choose the Right Metal Scrap Conveyor for Your Scrap, Coolant, and Throughput

How to Choose the Right Metal Scrap Conveyor Selecting the right metal scrap conveyor isn’t just about moving chips from A to B—it’s about reliability, throughput, coolant carry-over, maintenance load, and long-term total cost of ownership. With modern machining, stamping, and foundry operations running at higher speeds and volumes than ever, the wrong conveyor can become a hidden bottleneck. That’s […]

How to Choose the Right Metal Scrap Conveyor for Your Scrap, Coolant, and Throughput

Metal Scrap Conveyor Selection Guide: Match Your Scrap, Coolant, and Throughput for Long-Term Performance Selecting the right metal scrap conveyor isn’t just about moving chips from A to B —it’s about reliability, throughput, coolant carry-over, maintenance load, and long-term total cost of ownership. With modern machining, stamping, and foundry operations running at higher speeds and volumes than ever, the wrong […]

How to Prevent Chip Nests from Clogging Metal Scrap Conveyors

Reduce Conveyor Downtime by Following PRAB’s Recommendations In metalworking and machining operations, chip nests (Bushy bundles)—long, stringy turnings that knot together—are among the most common causes of conveyor downtime. These tangled masses can bridge in chutes, wrap around shafts, and ride the return run, leading to stoppages, safety hazards, and costly maintenance. This guide explains how to prevent chip nests […]

Maximizing Equipment Life – Preventive Maintenance Best Practices for Modern Manufacturing

Preventive maintenance (PM) enhances equipment reliability, reduces the total cost of ownership (TCO), and extends the service life of high-value manufacturing assets. PRAB® equipment—often still running after 30+ years—proves how disciplined maintenance translates into unmatched durability and ROI. Why Preventive Maintenance Matters Unplanned downtime is the largest hidden expense in metalworking and industrial operations. When a conveyor chain breaks or […]

Old Faithful Retires – and PRAB Steps In Again

In manufacturing, most equipment is expected to last a few years—maybe a decade if it’s tough. But every once in a while, a machine goes above and beyond, becoming part of a company’s story. At Zircoa, a U.S.-based producer of high-performance ceramics and metal oxides, that story belonged to a PRAB Roller Bucket Conveyor. Installed back in the late 1970s, […]

48 Years of Continuous Operation: PRAB Conveyor Sets Industry Benchmark

In heavy manufacturing, the life expectancy of most equipment is often measured in years, not decades. Yet, some industrial conveyors prove that with the right design, materials, and maintenance, systems can reliably operate for nearly half a century. One such example is a PRAB Conveyor, installed in the late 1970s at a U.S.-based manufacturer of refractory materials. After 48 years […]

Metal Stamping Company Achieves Successful Expansion- Metal Scrap Conveyors

Expanding operations is an exciting milestone for any metal stamping company. However, with growth comes increased challenges in scrap management. Effective handling of scrap metal becomes crucial to maintaining productivity, reducing downtime, and controlling costs. This case study details how a leading metal stamping firm partnered with PRAB to implement advanced metal scrap conveyor systems, significantly enhancing their scrap handling […]

Tariffs & Uncertainty: Guide for Manufacturers in 2025

Metalworking Manufacturers: Navigate Tariff Challenges In March 2025, the United States instated a 25% tariff on imported steel and aluminum to bolster domestic production and protect national security interests. While these measures intend to support U.S. industries, they have increased raw material costs for automotive, aerospace, construction, and heavy manufacturing sectors. This cost escalation presents challenges and opportunities for metalworking […]

Optimizing Conveyor Systems for High-Volume Metal Scrap Handling

High-volume metal scrap handling requires a conveyor system designed for efficiency and reliability. This post explores technical configurations, including incline angles, throughput capacities, and cooling options, for handling diverse metal scrap loads. We highlight proven solutions and showcase real-world examples of how metalworking manufacturers optimize their systems for maximum throughput. The Challenges of High-Volume Metal Scrap Handling Metalworking processes such […]