Modular Chip Processing Systems

Manufacturers are under increasing pressure to prove sustainability ROI. PRAB’s engineered systems—heavy-duty conveyors, coolant recycling, metal chip processing, and industrial wastewater treatment—convert sustainability goals into measurable business value: reduced costs, recovered materials, and verified compliance. Understanding Circular Economy Metrics When manufacturers speak of “circularity,” they often mean closing the loop: reducing raw‐material input, reusing what was once waste, and returning […]

PRAB’s end-to-end systems—combining chip reduction, fluid separation, and coolant recycling—let manufacturers reclaim up to 75% of their cutting fluids and reduce waste disposal by up to 90%. Closed-loop chip and coolant recovery is no longer a “nice-to-have”—it’s now a profit-center and risk-reduction strategy. PRAB® has spent more than 70 years engineering and supporting USA-built systems that help manufacturers optimize their […]

Increase the Resale Value of Metal Turnings Using Advanced Metal Chip Processing Techniques Metal turnings—those long, tangled byproducts of machining operations—can be deceptively challenging for manufacturers. While they might seem like harmless scrap, untreated metal turnings can rack up hidden costs. From increased handling and transportation expenses to safety hazards and inefficient recycling, the consequences can quickly pile up. Shredding […]

Metal Chip Processing and Fluid Recycling Turn Metal Scrap and Fluid into Revenue Streams Metalworking manufacturers are increasingly challenged by metal scrap management. Metal Chip Processing is the core solution. Metal chips, a byproduct of machining and manufacturing processes, often cause costly storage, transportation, and environmental compliance issues. Briquetting provides an efficient, sustainable solution by transforming loose metal chips into […]

Boost Manufacturing Profits with Metal Chip Processing Manufacturers in the metalworking industry always search for ways to enhance profitability and streamline operations. While most focus on production improvements, metal chip processing offers a lesser-known but impactful way to recover value, reduce waste, and promote sustainability. This blog will explore how efficient metal scrap processing can yield measurable ROI and share real-world […]

Transforming Metal Scrap Into Money In metalworking manufacturing, efficiency is the lifeblood of success. Manufacturers face various operational challenges, from handling metal scrap to managing coolant waste and complying with stringent environmental regulations. Scrap buildup disrupts workflows, haul-away costs strain budgets, and outdated processes hinder productivity. But what if these challenges could become opportunities to improve efficiency, cut costs, and […]

Shredders, Crushers, and the Benefits of Briquetting Metalworking manufacturers can find it challenging to manage metal turnings and scrap coated in coolant fluid. Effective chip processing systems help clean turnings, separate reusable coolants, and reduce waste volumes, optimizing recycling efforts and creating new revenue streams. Selecting the right system and incorporating briquetting can further enhance efficiency and ROI. Here’s how […]

THE METAL CHIP PROCESSING AND FLUID RECYCLING CHALLENGE: As Youngers and Sons Manufacturing Company, Inc. worked through optimizing its facilities and growth strategies, it became clear that its metal scrap and fluid recycling needed to be addressed. The company relied on third-party service providers to haul away, process, and recycle its metal scrap and coolant waste. The company was not earning […]

Chip control issues often lead to shortened tool life, conveyor stoppages, poor surface finishes, and increase safety hazards—greatly reducing production time. However, there are ways to recognize these issues before they occur by paying attention to the appearance of the metal chips produced. Metal chips created during the machining process are often a great indicator of overall process conditions. The […]

Green Engineering How to Design More Profit into the Metalworking Operation By Ron Chapman, Systems Sales Manager & Teresa Phillips, Senior Marketing Specialist, PRAB   Introduction The green movement is not a new concept. In fact, the basic principles were well-known throughout Europe in the medieval era. However, it was the Industrial Revolution in Europe that […]