Superior dual ram compression technology for producing the industry’s densest scrap pucks.
PRAB’s Dualpak Briquetting Machines increase the value of metal chips, loose turnings and swarf by compressing them into near solid, dry briquettes for scrap metal recycling to send to the recycler or feed to furnace. Unlike competing briquetting machines, the Dualpak uses two opposing hydraulic cylinders. These cylinders press metal equally from both sides, creating the driest, most compact scrap pucks on the market.
Briquettes- or scrap pucks, are easy to re-melt, transport or store giving you more floor space, optimized container fill, cleaner shop and more value from the scrap dealer until a better price is available for scrap metal recycling. You’ll also maintain a cleaner, more environmentally friendly shop with a briquette press. Dualpak™ briquetting machines are available in nine models to handle different capacities and a variety of machining metals, including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more.
Advantages of the PRAB Dualpak™ Briquetter include:
To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.
The Dualpak™ Briquette Press is available in nine models to handle different capacities and a variety of machining metals, including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more.
Features of the PRAB Dualpak Briquette include:
Options include:
*Note: live-bottom hopper sizes are available: 1, 2, 3 or 4 cubic yard capacities
Image Below & Far Right: Auto lube systems are designed to automatically supply a small quantity of clean grease or oil to bearings on a regular basis-improving bearing performance and eliminating maintenance required for manual greasing.
Dualpak™ briquetter scrap removal systems are available in nine models to handle capacities up to 5,000 LBS lb/hr (2268 kg/hr) and a variety of machining metals, including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more. See charts below for full specifications.
|
Model |
MX20-15M |
MX30-15M |
MX30-20M |
MX35-30M |
MX35-40M |
| Estimated Output | |||||
|
Aluminum |
125 lb/hr |
250 lb/hr |
400 lb/hr |
600 lb/hr |
750 lbs/hr |
|
Steel/Cast Iron |
250 lb/hr |
400 lb/hr |
800 lb/hr |
1,200 lb/hr |
1,500 lb/hr |
|
Copper/Brass |
300 lb/hr |
625 lb/hr |
1,000 lb/hr |
1,500 lb/hr |
2,000 lb/hr |
|
Briquette |
2 in |
3 in |
3 in |
3.5 in |
3.5 in |
| Mechanical & Electrical Specifications | |||||
|
Motor |
15 hp |
15 hp |
20 hp |
30 hp |
40hp |
|
Main Hydraulic Pump Flow |
22 gpm |
23 gpm |
48 gpm |
56 gpm |
60 gpm |
|
Total Available Force |
42 tons |
106 tons |
106 tons |
144 tons |
144 tons |
|
Operating |
3,000 psi |
4,219 psi |
4,219 psi |
3,675 psi |
3,675 psi |
|
Standard Face Pressure |
27,000 psi |
30,000 psi |
30,000 psi |
30,000 psi |
30,000 psi |
|
Cylinder Bore |
2@6 in |
2@8 in |
2@8 in |
2@10 in |
2@10 in |
|
Power Requirements |
460 volt – 3 phase – 60 hz |
||||
|
Machine Full |
22.5 |
22.5 |
34.4 |
46.9 |
59.4 |
|
Infeed Hopper |
Standard one-half cubic yard capacity* (.5 yd3) |
||||
|
Model |
MX35-60M |
MX50-60M |
MX50-100M |
MX70-250M |
|
| Estimated Outputs | |||||
|
Aluminum |
1,000 lb/hr |
1,500 lb/hr |
2,000 lb/hr |
5,600 lb/hr |
|
|
Steel/Cast Iron |
2,000 lb/hr |
3,000 lb/hr |
4,000 lb/hr |
13,200 lb/hr |
|
|
Copper/Brass |
2,500 lb/hr |
3,750 lb/hr |
5,000 lb/hr |
14,000 lb/hr |
|
|
Briquette |
3.5 in |
5 in |
5 in |
7 in |
|
| Mechanical & Electrical Specifications | |||||
|
Motor |
60 hp |
60 hp |
100 hp |
250 hp |
|
|
Main Hydraulic |
98 gpm |
98 gpm |
141 gpm |
168 gpm |
|
|
Total Available Force |
144 tons |
295 tons |
295 tons |
577 tons |
|
|
Operating Pressure |
3,675 psi |
3,827 psi |
3,827 psi |
3,500 psi |
|
|
Standard Face Pressure |
30,000 psi |
30,000 psi |
30,000 psi |
30,000 psi |
|
|
Cylinder Bore |
2@10 in |
2@14 in |
2@14 in |
Consult Factory |
|
|
Power |
460 volt – 3 phase – 60 amp |
||||
|
Machine Full Load amps |
84.4 |
84.4 |
134.4 |
345.8 |
|
|
Infeed Hopper |
Standard |
Select a live-bottom |
4 yard live-bottom hopper |
||
*Compression times vary depending on the specific material being compressed.
*Higher face pressures are available.
To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.
PRAB DualPak™ Briquetter Animation
Briquetters reduce machining scrap moisture content and simplify handling, allowing shops to get more money from the scrap dealer and to save on coolant. The PRAB Dualpak™ Briquetter uses superior dual-ram compression technology for producing the industry’s densest metal scrap pucks. Pucks are easy to re-melt, transport or store which frees up more floor space. They also optimize container fill and create a cleaner shop. The PRAB Dualpak Briquetter handles a variety of scrap including aluminum, steel, cast iron, copper, brass, titanium, magnesium and more.
Material is introduced to the live bottom feed hopper. Multiple feed augers move material into the feed process. Material is picked up by the cross-feed auger. The cross-feed auger sheers material and feeds it to the incline auger. The incline auger feeds material to the vertical charge augers which meters and controls the quantity of material fed into the compression chamber. When the vertical charge augers reach the full condition, they disengage, and compression begins. The door punch moves in for final compression. The finalized puck drops onto a conveyor, which can be custom designed for the system.
How the DualPak™ Briquetter Works
PRAB’s Dualpak Briquetter makes it easy to remelt, transport or store scrap metal briquettes until you can get a better recycling price. You’ll also maintain a cleaner, more environmentally friendly shop, and reclaim valuable machining fluids.
Machining operations can benefit from briquetting. PRAB Dualpak Briquetters compacts metal chips and swarf into near solids cylindrical briquettes that can be efficiently remelted increasing the value of your scrap. The risk of smoke or fire is greatly reduced because up to 99% of all fluids both hazardous and non-hazardous have been removed. Here’s how the Dualpak Briquetter works. First, metal chips are loaded into the chip hopper. Augers located on the floor to the side and in front of the metal chip hopper transport the chips from the hopper to the infeed auger. When the chips arrive at the infeeder auger a meter volume of chips are feed into the compression chamber. Once the chamber is loaded, two opposing hydraulic cylinders are actuated, and the metal chips are compacted into a dense consistent briquette. During the process, residual fluid is removed due to the intense pressure exerted on the chips and is collected into a containment tray. After the compression cycle has completed, the newly formed briquette is ejected from the compression chamber onto the discharge conveyor.
The DualPak™ Briquetter In Action
PRAB’s Dualpak Briquetter processes metal chips into a solid briquette for volume reduction and fluid reclamation.
PRAB Aluminum Swarf Briquetter
PRAB’s Dualpak™ Briquetter processes aluminum swarf into solid briquettes.
To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.
In July 2014 PRAB, Inc. acquired the PuckMaster assets in order to bring together the best in briquetting technology and material handling under one brand. PRAB supports all existing PuckMaster installations worldwide. Customers with PuckMaster briquetting machines that need service should contact the PRAB customer service department.
PRAB Customer Service – Global Headquarters
Kalamazoo, MI (Eastern time zone)
(800) 968-7722 or (269) 382-8222
service@prab.com
For 24/7 emergency support for PuckMaster briquetting machines, please call the toll-free number listed above and follow the voice prompt to contact a technical service technician.
To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.
Product Brochures
Product Brochures: Dualpak Briquetter
Case Studies
Case Study: Aerospace Components Manufacturer Turns Its Waste Stream into a Revenue Stream
Case Study: Martin-Baker Turns Scrap Metal and Fluid into Revenue Stream
White Paper
White Paper: 8 Problem Areas Affecting Metalworking Operation Profitability
White Paper: Avoiding Accidents, Injuries & Illnesses In Metalworking Operations
White Paper: Getting the Most Value from Metal Scrap and Spent Fluids
White Paper: Green Engineering
White Paper: Reducing Haul-Away Costs in Metalworking Operations
White Paper: Prioritizing Plant Housekeeping In A Metalworking Operation
Other Downloadable Content
PRAB Chip Processing Systems All Product Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.
A4 CHALLENGE With the combination of the briquetter and a crusher ahead of it, the company was able to efficiently and significantly reduce the bulk density of its scrap material. Instead of dumping the contents of the hopper directly into an outside container, the forklifts now deposited the scrap material into the briquetter, which uses dual compression […]
When market factors reduce profit margins, metalworking operations should consider shifting their capital expenditures to back-end process systems. By Mike Hook, Sales & Marketing Director, PRAB Introduction In 2010, Modern Machine Shop magazine released its inaugural “Top Shops” benchmarking survey. Intended as an annual method for metalworking shops to compare their key performance indicators with […]
Research has shown that top-performing machine shops annually invest two to three times more money in capital equipment than other shops. Not coincidentally, profit margins for high performers are almost double those reported by typical shops. For all businesses, the objective is to achieve the largest possible profit margins. One way for metalworking operations to attain that goal is […]
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Systems Sales Manager
sales@prab.com
Systems Sales Manager
sales@prab.com
(800) 968-7722
(800) 493-3462
