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The Smart Metal Scrap Solution – Vertical Axis Crushers

Vertical Axis Crushers: The Smart Solution for Handling Metal Scrap

Metalworking facilities generate significant volumes of scrap, particularly long turnings and bulky chips. Efficiently managing this metal scrap can quickly become costly and hazardous if left unaddressed. Vertical Axis Crushers (VACs) from PRAB provide an innovative solution that drastically reduces scrap volume, streamlines recycling, and enhances workplace safety. This blog will explore the features, benefits, and real-world successes of implementing vertical axis crushers.

 

Vertical Axis CrushersThe Challenge of Managing Metal Scrap

Unprocessed scrap creates several operational challenges for manufacturers:

  • Storage Problems: Bulky scrap quickly consumes valuable floor space.
  • High Transportation Costs: Loose, low-density scrap makes transportation inefficient and expensive.
  • Recycling Inefficiencies: Unprocessed scrap typically requires extra handling to recycle.
  • Safety Hazards: Manual handling of sharp, tangled metal poses serious worker risks.

 

Learn more about metal scrap processing challenges.

What Are Vertical Axis Crushers?

Vertical axis crushers reduce metal scrap into uniform, manageable chips using a vertical rotor that crushes scrap through powerful, controlled force.

How PRAB Vertical Axis Crushers Work:

  1. Scrap enters through a hopper.
  2. A rotating feeder arm directs material into hardened steel cutting rings.
  3. Scrap is crushed into compact, shovel-grade chips for easy handling.

Watch PRAB’s Vertical Axis Crusher in action here.

Explore PRAB’s Vertical Axis Crushers.

Benefits of PRAB Vertical Axis Crushers

  • Volume Reduction: Achieve scrap volume reductions up to 6:1, drastically reducing storage and transportation costs.
  • Enhanced Recycling Efficiency: Compact, uniform chips simplify recycling processes.
  • Improved Safety: Automated crushing reduces worker exposure to hazardous manual handling.
  • Cost Savings: Higher-density scrap reduces transport expenses and increases market value.
  • Operational Efficiency: Automation reduces labor, reducing downtime and operational interruptions.

Industries and Applications

VACs effectively support operations across various sectors:

  • Machining: Efficiently handle chips and turnings from CNC and manual operations.
  • Aerospace Manufacturing: Ideal for processing lightweight yet bulky materials like titanium and aluminum.
  • Automotive Production: High-volume scrap processing solutions for automotive parts manufacturing.

Real-World Success Stories

Ingersoll Tillage

Ingersoll Tillage faced challenges managing bulky scrap until implementing PRAB’s Vertical Axis Crusher, resulting in:

  • 80% reduction in scrap volume.
  • Enhanced handling and recycling efficiency.
  • Significantly safer working environment.

Read Ingersoll Tillage’s full case study.

Leading Aerospace Manufacturer

A prominent aerospace company leveraged PRAB’s VAC to address titanium turnings management. Outcomes included:

  • Increased scrap recyclability and higher resale value.
  • Lowered transport and handling costs.
  • Improved compliance with stringent environmental standards.

Discover the aerospace case study here.

Key Features of PRAB Vertical Axis Crushers

  • Compact Design: Ideal for facilities with limited floor space.
  • High Throughput Capability: Consistently handles large scrap volumes efficiently.
  • Robust Construction: Engineered to withstand tough materials like steel, aluminum, and titanium.
  • Seamless Integration: Compatible with conveyors, shredders, and fluid recovery systems for a comprehensive scrap-processing solution.

Learn more about PRAB’s integrated scrap management systems.

Financial and Environmental Impacts

Cost Reduction

  • Substantial savings in storage and transport.
  • Higher market value for dense, processed scrap, offering quick ROI.

Sustainability

  • Easier recycling reduces the environmental impact.
  • Supports ISO 14001 compliance by reducing waste.

Enhanced Workplace Safety

  • Reducing manual handling, lowering the risk of injury, and improving productivity.

Learn about additional chip and fluid waste reductions.

Choosing the Right Vertical Axis Crusher

Consider these criteria when selecting a VAC for your facility:

  • Material Compatibility: Ensure it matches your scrap type (steel, aluminum, titanium).
  • Processing Volume: Choose a crusher that can handle your production volumes effectively.
  • Integration Potential: Verify compatibility with your current scrap-handling equipment.
  • Ease of Maintenance: Choose models requiring minimal upkeep to prevent downtime.

Integrating Crushers into Complete Systems

VACs perform best as part of a comprehensive scrap management solution. When combined with conveyors, shredders, and fluid recycling systems, manufacturers can:

  • Maximize resource recovery.
  • Reduce waste handling expenses.
  • Create safer, cleaner production environments.

Explore comprehensive scrap management solutions from PRAB.

 

PRAB Vertical Axis Crushers transform scrap management, significantly reducing costs and enhancing operational efficiency. These robust crushers improve scrap recycling, boost safety, and support environmental initiatives. Incorporating VACs into your metalworking operations can deliver immediate and long-lasting benefits.

Discover more about PRAB Vertical Axis Crushers today.