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News & Knowledge

Valuable Insight for Making Your Operation Safer, More Productive and More Efficient

From blogs, and technical briefs to case studies and application reviews – read and download some of our valuable examples of metalworking waste stream solutions, new technology and the challenges facing others in your industry with today’s material handling applications. To see how you can join our other customers who are profiting more from properly managing their scrap and fluid handling processes, contact us.

Ford Utilizes TW’s To Reduce High Tramp Oil Levels

CHALLENGE Automaker suffers with production downtime and reduction in productivity due to excessive build-up over time of tramp oil from machining centers. CUSTOMER Ford Motor Company INDUSTRY Automotive PRODUCT Tramp Oil Separator, Magnetic Separators, Mobile Separator Business Benefits Realized Longer tool life of CNC machine Reduced maintenance requirements Consistant tramp oil levels which increase production When the “Big Three” automakers […]

Presmet Corporation Benefits From PRAB HUF-VIB System

CHALLENGE Parts manufacturer needs a solution for disposing waste by-products into the local sewer system. CUSTOMER PresMet Corporation INDUSTRY Parts Manufacturer PRODUCTS Ultrafiltration Vibratory System Business Benefits Realized Wastewater volume reduction Reduces detergents and disposal costs System payback in less than two years System effluent water can be discharged to sewer or reused Simple automatic operation requires little attention and […]

Auto Parts Manufacturer Reduces Coolant Purchase Costs and Eliminates Used Coolant Disposal in First 12 Months

Challenge When Ogura Corporation, a Detroit based parts manufacturer, was faced with the dilemma of excessive coolant consumption, PRAB’s Fluid Filtration division was able to offer the optimal solution: Coolant Recycling.     Ogura’s primary business activity is the manufacture of air conditioner parts for the automotive industry. One of their major customers is the […]

Metalworking Company Finds Increased Asset Utilization by Focusing on Scrap Management

Project Summary Automated Scrap Handling Improving workflow Centralized Scrap Management System Enhancing productivity Under Press Conveyors Optimizing asset utilization Customized Conveyors for Existing Pits Reduced capital expenditure, and minimized labor requirement Challenge A Metalworking Company that produces heavy gauge stamped metal fasteners, progressive die metal stampings, and high value added assemblies for customers in automotive, heavy truck, military, […]

Mobile Conveyor Helps a High-Volume Stamping Operation Improve Production and Increase Safety

Application Summary Collaborative Design Enhancing workplace safety Automated Scrap Handling Saved 18 minutes per die change Centralized Scrap Management System Enhancing productivity Traversing Conveyors Optimizing plant space Challenge A stamping operation at a custom parts manufacturing plant near Detroit, Michigan, USA needed to improve their scrap handling process. The stamping operation had a 1,000 ton press […]

A Die Cast Company Improves Melting Process and Cuts Operating Expenses

THE CHALLENGE: Improving the Aluminum Re-Melting Process A die-casting company in the Midwest contracts with automotive and other industrial OEM companies to design and manufacture die-cast parts from Aluminum, Zinc, and Plastic. The die caster recognized the need to improve the efficiency of their Aluminum remelting processes.     The die-cast industry as a whole has […]

Ultrafiltration Reclaims Oily Process Water; Reducing Operating Costs and Environmental Impact

CHALLENGE An industry-leading manufacturer of industrial-grade fastening systems discovers a better way to recycle washwater – reducing fresh water consumption by 130,000 gallons annually and reclaim machining oil by using PRAB’s Ultrafiltration System.     An industry-leading manufacturer of industrial-grade fastening systems located in the Southwest United States, produces durable fasteners for operation in extreme conditions. […]

Automotive Supplier of Metal Fasteners Achieves Labor Savings with Improved Quench Tank Oil Removal Process

The Challenge: A global manufacturer of metal fasteners for the automotive industry faced an operational challenge: improving labor allocation and enhancing cost centers while maintaining tight delivery times amid growing customer demand for its fasteners. The Answer: PRAB Tramp Oil Separators     The company identified the heat treatment process as an area where upgrades and […]

Full-Service Recycler Increases Profits with Orbital Load-Out System

CHALLENGE Metal scrap recyclers face a mountain of business risk and volatility. In addition to fluctuating commodity prices, metalworking companies don’t collect scrap in their facilities efficiently. This means customer pick-ups are more frequent, containers are filled unevenly and with air pockets, and the return is reduced.     Forward-Thinking Scrap Recycling Improves Partnerships and Margins […]

Chrome Plating Process Achieves Cost Reduction Through Zero Liquid Discharge

CHALLENGE A global manufacturer of automotive components faced rising costs related to waste disposal from a Chrome plating process at a plant in Poland. The plant manufactures shock absorbers for passenger vehicles. The plating of the shocks adds corrosion resistance, increased surface hardness, and improves cleaning ability and overall appearance. INDUSTRY Automotive Manufacturing PRODUCTS UTILIZED Evaled® Heat Pump Evaporator Download […]