PRAB > Crusher/Wringer Chip Processing System
Compliance
PRAB Crusher/Wringer Chip Processing System help meet Federal EPA and ISO 14001 regulations and strict environmental compliance.
Health & Safety
The Crusher/Wringer Chip Processing System allows production to operate in safer work areas by reducing the volume of metal scrap which requires less storage space prior to recycling.
Low Maintenance
PRAB systems have the industry’s leading reputation as being dependable low-maintenance equipment with long service lives.
Value
  • Decreased storage and transportation costs
  • Increase value of scrap and fluids
  • Reduced labor costs

Reduce volumes of large bundles and stringy turnings. This scrap metal equipment delivers dry, shovel-grade chips and reclaims up to 99% of valuable coolants and cutting oils.

To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

To discuss your custom application
If you know your options and would like a quote from a product specialist
 
 

  • Vertical Axis Crusher VAC II (hopper with 1 cubic yard capacity) provides excellent volume reduction of turnings and bundles.
  • Crusher Discharge Conveyor (2.5″ Pitch Steel Belt Conveyor) elevates the chips and meter feeds them into the tramp metal separator.
  • Tramp Metal Separator effectively removes bar ends and other tramp metals from the chips, protecting the Wringer and other downstream equipment.
  • Diagonal Shaft Wringer (available with air discharge or gravity discharge) efficiently removes moisture from chips with over 600 G’s of centrifugal force.
  • Pneumatic piping receiving cyclone and automatic swivel chute transfers the processed chips into the customer’s scrap containers.
  • Settling tank with re-circulating drag conveyor provides automatic recirculation of settle fines back into the system. Package includes an air-diaphragm pump for transferring fluid to holding tank of filtration system.
  • Electrical control panel with HMI Panel controls all system functions.
  • Optional coolant recycling system can cut disposal costs up to 90%
  • Optional auto lube systems for automatic greasing of bearings.
  •  

    Crusher/Wringer Turning and Chip Processing System Installation | Prab.com

    To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

Auto Lube Systems On Crusher | Prab.com

PRAB Crusher with two auto lube systems on side panel.

PRAB High Volume Aluminum Systems

Aluminum turnings are one of the most difficult types of material to process, especially in large volumes. PRAB delivers the reliable, durable, and dependable aluminum processing system your operations demand. The skid steer loader feeds wet, stringy material into the hopper of the 6” pitch steel belt conveyor. The PRAB Steel Belt Conveyor carries the material up and meters it into the crusher. The crusher reduces the stringy chips into smaller, flowable chips and discharges them onto the PRAB Drag Conveyor. The PRAB Drag Conveyor transports the material up and into two diagonal shaft chip wringers. The PRAB Chip Wringers separate the coolant from the chips using nearly 700 Gs of centrifugal force. The settling tank captures the coolant for recycling. An integral PRAB Drag Conveyor discharges the settled fines back into the material flow. The PRAB Chip Wringers internally generate air pressure to pneumatically discharge dry chips. The dry chips travel through the pneumatic piping and cyclones to the PRAB Magnetic Separator. The PRAB Magnetic Separator removes ferrous particles from the stream of material and discharges them into a container, while dry aluminum chips continue onto the weight belt. The weigh belt measures throughput of dry material in process and deposits it into a blower. The blower pneumatically transports the chips across the plant to one or more cyclones, which dissipate the air and deposit the chips into storage bunkers.

To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

Product Brochures
Product Brochures: E-Series Chip Processing Systems

White Paper
White Paper: Green Engineering

Other Downloadable Content
PRAB Chip Processing Systems All Product Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking

To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

The PRAB Guardian™ Coolant Recycling System removes tramp oils and suspended solids from contaminated coolant, controls bacteria and can adjust fluid concentration for fluid recovery. Typical ROI is 6-9 months. Enter your details below to calculate system payback for your application:


Prab Machining ROI Calculator

Improve machining productivity at the source by filtering fluids with a single, integrated Guardian system.

  • Productivity

  • Coolant Savings

  • Extended Tool Life

  • Machining ROI

weeks/year

hours/week

per hour

hours/week

each

items/hour

Prab Grinding ROI Calculator

Improve machining productivity at the source by filtering fluids with a single, integrated Guardian system.

  • Productivity

  • Coolant Savings

  • Extended Tool Life

  • Grinding ROI

weeks/year

hours/week

per hour

hours/week

each

items/hour

Top Content

White Paper: Avoiding Accidents, Injuries & Illnesses In Metalworking Operations

Automating the handling of metal scrap and spent fluids is crucial to protecting your workforce. By Mike Hook, Sales & Marketing Director, PRAB   Introduction In a report issued during the 2018 National Safety Council Congress & Expo, the Campbell Institute-a respected global thought leader on placing environment, health, and safety at the core of business […]

January 29, 2019
Product Brochure: PRAB Chip Processing Systems All Product Brochure

Download     Proven To Reduce Metal Scrap Volume By As Much As 90%   Documented Results Achieved by PRAB Customers: INCREASED REVENUE “We get $0.17 per pound more for our briquetted material over loose chips.” – Jack Rovan, Martin-Baker Plant Manufacturing Manager IMPROVED EFFICIENCY & SAFETY “PRAB has truly helped us get more money for our waste metal and […]

August 30, 2018
Blog: Avoiding Accidents & Injuries in the Metalworking Operation

If there is more good news to be shared about the current state of the U.S. workplace, it’s that the rate of accidents and injuries are on a healthy downward trend. However, the costs associated with these workplace injuries continue to rise, providing businesses with more financial headaches than relief. It’s not hard to see how economically devastating workplace […]

January 29, 2019