Cost effective fluid clarification for removing ferrous material.
Remove ferrous material, including sludge and chips, from both water soluble and neat oils with high intensity ferrite or rare earth magnets. Typical applications include centerless and heavy stock removal grinding machines, honing, and gear cutting machinery.
PRAB’s line of magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent filtration equipment.
Magnetic separators are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils. They can also be used to enhance chip processing tasks and help you get the most out of your industrial filtration equipment.
Features & Benefits of PRAB magnetic separators for ferrous metal separation include:
Magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent industrial filtration equipment. PRAB offers 4 models depending on your application needs including MCA, MCJ, SS, and MSK.
Ferrite Magnet Models:
Rare Earth Magnet Models:
Rare earth models are used when there are large amounts of ferrous fines (smaller than 40 micron), large amounts of sludge accumulation in a machine’s coolant tank, or when the coolant has a high viscosity rating such as straight oil.
Magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. This scrap metal equipment is often used as a pre-filter to limit contaminants reaching subsequent filtration equipment and are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils. PRAB offers 4 models depending on your application needs.
Magnets | Ferrite | Rare Earth | ||
---|---|---|---|---|
Micron Rating | 40 | 15 | ||
Gauss Rating | 1200 | 1600 | 3600 | 4200 |
Flow Rate (GPM) | Model Number | Model Number | ||
5 | MCA-20 | – | – | – |
10 | MCA-40 | – | – | MSK-40 |
15 | MCA-60 | – | – | MSK-60 |
20 | – | MCJ-80A | – | MSK-80 |
25-30 | – | MCJ-120A | – | MSK-100 |
40-45 | – | MCJ-160A | – | MSK-150 MSK-180 |
60 | – | MCJ-240A | – | MSK-240 |
80 | – | – | – | MSK-300 |
95 | MCA-360 | – | SS-360 | – |
130 | MCA-500 | – | SS-500 | – |
210 | MCA-800 | – | SS-800 | – |
265 | MCA-1000 | – | SS-1000 | – |
315 | MCA-1200 | – | SS-1200 | – |
Product Brochures
Product Brochure: Magnetic Separator Product Family
Product Brochure: Magnetic Separators MCA
Product Brochure: Magnetic Separators Model MCJ-A
Product Brochure: Magnetic Separators Model MSK
Product Brochure: Magnetic Separators Model SS
Case Studies
Case Study: Ford Utilizes TW’s To Reduce High Tramp Oil Levels
White Paper
White Paper: Getting the Most Value from Metal Scrap and Spent Fluids
White Paper: Green Engineering
Other Downloadable Content
PRAB Fluid Filtration Solutions Product Selection Chart Brochure
PRAB Fluid Filtration Systems and Wastewater Treatment Brochure
PRAB Filtration Spectrum Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
PRAB completes comprehensive sample testing to establish an accurate understanding of the unique characteristics of your mixed solution and its industrial applications. This test determines the correct centrifuge system design and capacity to optimizes the filtration process within your facility.
To receive a free test contact us today at (800) 968-7722.
Green Engineering How to Design More Profit into the Metalworking Operation By Ron Chapman, Systems Sales Manager & Teresa Phillips, Senior Marketing Specialist, PRAB Introduction The green movement is not a new concept. In fact, the basic principles were well-known throughout Europe in the medieval era. However, it was the Industrial Revolution in Europe that […]
Fluid recycling systems utilize several different technologies to separate solid matter and contaminants from used metalworking fluids so that coolants and oils can be reclaimed for future use. The benefit of this process is a drastic reduction in new fluid purchases and improved working conditions for staff due to the bacteria that is eliminated. For certain equipment, filter media is […]
The graphite released from machining cast iron quickly fouls filtration media, preventing flow. The concentration of graphite particles, as well as the iron particles increases so that large amounts of sludge build up at the bottom of takes, lines and machine bases. To remove the sludge, production must be shut down for manual cleaning. In addition to the labor […]