PRAB > E-Series Chip Processing Systems
Compliance
PRAB E-Series Chip Processing System help meet Federal EPA and ISO 14001 regulations and strict environmental compliance.
Health & Safety
The E-Series Chip Processing System allows production to operate in safer work areas by reducing the volume of metal scrap which requires less storage space prior to recycling.
Low Maintenance
PRAB systems have the industry’s leading reputation as being dependable low-maintenance equipment with long service lives.
Value
  • Decreased storage and transportation costs
  • Increase value of scrap and fluids
  • Reduced labor costs

Compact, skid-mounted scrap metal equipment for turnings volume reduction and solid-liquid separation of small to medium volumes of flowable chips. Fluid reclamation and dry chip output make this scrap removal system ideal for smaller shops.

A Typical E-Series Chip Processing System Includes:

  • Self-contained and forklift portable structure.
  • Infeed hopper with Screw Conveyor moves chips and loose turnings and meter feeds the scrap into an optional turnings shredder or Wringer.
  • Diagonal Shaft Wringer (gravity discharge) efficiently removes moisture from chips with over 600 G’s of centrifugal force.
  • Exclusive reversing feature extends service life.
  • Discharge Conveyor transfers processed chips to container.
  • 50 Gallon Fluid Recovery Tank
  • Electrical control panel with HMI Panel controls all system functions.
E-Series Chip Processing Systems | Prab.com

E-Series Chip Processing Systems

 

To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

To discuss your custom application
If you know your options and would like a quote from a product specialist
 
 

Options

  • Shredder to reduce turnings into flowable chips.
  • Separator to remove bar ends and solids from chip flow.
  • Recirculating Drag Conveyor that automatically cleans the fluid recovery tank.
  • Spent fluids filter. The Paper Bed Filter is the first step to the recycle and reuse of fluids.
  • Auto lube systems for automatic greasing of bearings.

Nominal Chip Throughput

  • Steel 750 lbs/hr
  • Brass 600 lbs/hr
  • Aluminum 250 lbs/hr
  • Cast Iron 800 lbs/hr

Image Right: Auto lube systems are designed to automatically supply a small quantity of clean grease or oil to bearings on a regular basis-improving bearing performance and eliminating maintenance required for manual greasing.

 

To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

Auto Lube Systems | Prab.com

PRAB Briquetter E-Series Metal Chip Processing System 3D Operation

The PRAB E-Series System provides metalworking operations a fully automated compact, skid-mounted chip processing solution that is proven to increase scrap value by 25%. Here’s how it works: A screw conveyor meter-feeds metal scrap to the system’s conveyor-mounted shedder. The shredder reduces light to moderate wads of turnings with high torque, low speed shearing generating flowable chips at a volume reduction up to 4 to 1. Material then flows through the tramp metal separator, removing occasional solids. Chips are blown into the system’s continuous wringer and tramp metal falls into a separate hopper. The Wringer/Centrifuge uses 600 G’s of centrifugal force to remove up to 98% of fluids, creating dry chips. PRAB’s Wringer/Centrifuge utilizes an exclusive reversing feature to extend service life and minimize maintenance. The metalworking fluids pass through the screen while the dry chips are gravity discharged into the discharge conveyor. Fines are recirculated back into the system for additional processing. The E-Series is designed for small to medium material volumes and can process most machining metal short turnings and chips. The system’s recovery tank captures the reclaimed fluid, where it can be pumped to a PRAB Guardian Coolant Recycling System for processing and reuse. The Guardian reduces new fluid purchases up to 75% and decreases fluid disposal costs by 90%. Built to last, the E-Series from PRAB is constructed of the highest quality wear resistant material, features PLC/HMI controls, and is virtually plug-and-play: pre-wired, pre-plumbed and mounted on a skid. The system’s integrated forklift pockets enable operators to quickly and easily set up or move the E-Series Chip Processing System. Visit PRAB.com for more information or to request a quote.

 

To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

Product Brochures
Product Brochures: E-Series Chip Processing Systems

White Paper
White Paper: Green Engineering

Other Downloadable Content
PRAB Chip Processing Systems All Product Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking

 

To discuss your custom application please contact us today. Or, if you know your options and would like a quote from a product specialist click here.

The PRAB Guardian™ Coolant Recycling System removes tramp oils and suspended solids from contaminated coolant, controls bacteria and can adjust fluid concentration for fluid recovery. Typical ROI is 6-9 months. Enter your details below to calculate system payback for your application:


Prab Machining ROI Calculator

Improve machining productivity at the source by filtering fluids with a single, integrated Guardian system.

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Prab Grinding ROI Calculator

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Top Content

Product Brochure: PRAB E-Series Chip System

Download     Proven to Increase Scrap Value Up to 25% Produce 98% Dry Chips and Reclaim Cutting Fluid for Increased Waste Value The PRAB E-Series Chip System is a dependable, fully automated system for reclaiming valuable cutting fluid from wet metal chips and turnings. This compact unit was designed for small to medium material volumes and can process Aluminum, […]

August 30, 2018
Product Brochure: PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking

“We get $0.17 per pound more for our briquetted material over loose chips.” – Jack Rovan, Martin-Baker Plant Manufacturing Manager Proven Results Achieved for PRAB Customers: Documented reduction of scrap volume by as much as 90% Increased scrap value up to 25% Reclaimed up to 99% of cutting fluids “We have seen around […]

May 21, 2019
Product Brochure: PRAB Chip Processing Systems All Product Brochure

Download     Proven To Reduce Metal Scrap Volume By As Much As 90%   Documented Results Achieved by PRAB Customers: INCREASED REVENUE “We get $0.17 per pound more for our briquetted material over loose chips.” – Jack Rovan, Martin-Baker Plant Manufacturing Manager IMPROVED EFFICIENCY & SAFETY “PRAB has truly helped us get more money for our waste metal and […]

August 30, 2018