Uptime is the name of the metalworking production game. That is why manufacturers are constantly looking for better ways to make their oil and tools last longer, and keep their machines running without increased expenses or extra maintenance.
This makes oil and lubrication management a critical operational consideration. But as machinery ages and fluid degrades, operations face a dilemma: should they recycle the oil, or invest in reclamation?
Each choice has its benefits, but the best choice will always be the one that aligns most closely with your specific operational needs.
Oil reclamation is an intensive process in which service providers restore degraded oils to a nearly new condition. However, only large amounts of oil can be reclaimed in many cases. The bulk liquid requires multiple stages of filtration and dehydration, plus the addition of chemicals to complete the process, which can be expensive.
Furthermore, cross-contamination is a risk. If the service provider doesn’t properly flush its equipment after each stage, the fluid quality can suffer, potentially damaging your machinery.
Adding oil recycling capabilities is an ideal solution for metalworking operations with smaller oil volumes. This process filters, cleans, and reconditions used oils, lubricants, and coolants to remove contaminants so they can be safely reused in the same or similar applications.
Recycling systems utilize a simple filtration method and are a faster, more cost-effective solution than reclamation.
Contaminant Reduction: Custom oil recycling systems remove particulates, tramp oil, and debris from used oil so it is clean for reuse. The recycled oil minimizes wear on tool and machine parts, reducing the risk of unplanned downtime.
Increased Thermal Stability: Removing impurities from the oil helps keep its thermal properties and heat transfer efficiency. This is critical for maintaining optimal operating temperatures in metalworking machines.
Extended Lubricant and Tool Lifespan: Effective oil recycling reduces the frequency of oil replacement, leading to significant time and labor cost savings. This is valuable for operations that typically require frequent oil and fluid maintenance, or that have high-speed or high-load applications. Continuously recycling oil substantially reduces new oil purchases, bolstering the bottom line through additional savings.
Improved Environmental Compliance: Recycling oil and lubricants reduces the amount of waste oil stored on-site. This makes the workplace safer, helps companies meet strict environmental regulations, and minimizes disposal expenses.
PRAB’s centralized oil recycling systems are proven to reduce new oil purchases by as much as 75% while extending tool life by up to 25%. The systems are economical and easy to use, and they provide several benefits to manufacturers looking to improve production and minimize expenses:
The PRAB Advantage
With more than 70 years of industry experience, PRAB has the depth, knowledge, leadership, and innovative spirit to provide expert solutions tailored to your needs.
Need help finding the right equipment for your needs? Contact a PRAB expert today.
